DC DC Boost Converter

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EE462L, Spring 2014

DCDC Boost Converter

1
+ vL
iL Iout
iin
Buck converter
L +
Vin C Vout
iC

+ vL
iL Iout
Boost converter iin
L +
Vin C Vout
iC

2
Boost converter !
+ vL
iL iD Iout
iin
L +
Vin C Vout
iC

This is a much more unforgiving circuit than the buck converter

If the MOSFET gate driver sticks in the on position, then there


is a short circuit through the MOSFET blow MOSFET!
If the load is disconnected during operation, so that Iout = 0, then
L continues to push power to the right and very quickly charges
C up to a high value (250V) blow diode and MOSFET!
Before applying power, make sure that your D is at the
minimum, and that a load is solidly connected
3
Boost converter
+ vL
iL iD Iout
iin
L +
Vin C Vout
iC

Modify your MOSFET firing circuit for Boost Converter


operation (see the MOSFET Firing Circuit document)
Limit your output voltage to 120V

4
Boost converter
+ vL
iL iD Iout
iin
L +
Vin C Vout
iC

Using KVL and KCL in the average sense, the average


values are
+0V Iout Iout
Iin
L +
Vin C Vout
0A

Find the input/output equation by examining the voltage


across the inductor
5
Switch closed for DT seconds
+ Vin
iL Iout
iin
L +
Vin C Vout
Iout

diL Vin Reverse biased, thus the


diode is open
dt L
for DT
seconds

Note if the switch stays closed, the input is short circuited!

6
Switch open for (1 D)T seconds

+ (Vin Vout )
iL Iout
iin
L +
Vin C Vout
(iL Iout)

diL Vin Vout Diode closed. Assume



dt L continuous conduction.

for (1D)T seconds

7
!
Since the average voltage across L is zero

VLavg D Vin 1 D Vin Vout 0

Vout (1 D) Vin D Vin D Vin

The input/output equation becomes

Vin
Vout A realistic upper limit on boost is 5 times
1 D

8
Examine the inductor current

diL Vin
Switch closed, vL Vin ,
dt L

diL Vin Vout


Switch open, vL Vin Vout ,
dt L
Iavg = Iin is half way between
iL Vin Vout
A / sec Imax and Imin
L
Imax
Iavg = Iin
Vin
A / sec I
Imin L

DT (1 D)T

T
9
Inductor current rating

2
I Lrms 2
I avg
1 2
12
2
I pp I in
1
12

I 2

Max impact of I on the rms current occurs at the boundary of


continuous/discontinuous conduction, where I =2Iin
iL
2Iin
Iavg = Iin
I
0

2
I Lrms 2
I in
1
2Iin 2 4 Iin2
12 3
Use max
2
I Lrms I in
3
10
MOSFET and diode currents and current ratings
+ vL
iL iD Iout
iin
L +
Vin C Vout
iC

2Iin

2Iin

0
Use max

2
Take worst case D for each I rms I in
3
11
Capacitor current and current rating
iL iD Iout
iin
L +
Vin C Vout
iC

iC = (iD Iout)
2Iin Iout

0
Iout

Max rms current occurs at the boundary of continuous/discontinuous


conduction, where I =2Iout

Use max

I Crms I out See the lab document for the derivation


12
Worst-case load ripple voltage

iC = (iD Iout)

0
Iout

The worst case is where C provides Iout for most of the period. Then,

Q I out T I out
V
C C Cf

13
Voltage ratings
Diode sees Vout
iL Iout
iin
C sees Vout
L +
Vin C Vout

iL Iout
iin
L +
Vin C Vout

MOSFET sees Vout

Diode and MOSFET, use 2Vout


Capacitor, use 1.5Vout 14
Continuous current in L
Vin Vout
A / sec
iL L
2Iin

Iavg = Iin
0
(1 D)T

1
Vin
Vin Vin 11 D
V V 1 D
2 I in out in 1 D T 1 D 1 D T
Lboundary Lboundary Lboundary f

Vin D V D
2 I in , Lboundary in
Lboundary f 2 I in f

Then, considering the worst case (i.e., D 1),

use max
V
L in guarantees continuous conduction
2 I in f
15
use min
Impedance matching
Iin I out 1 D Iin

+ +
DCDC Boost Vout
Vin V
Source Vin Rload out
Converter 1 D I out

Iin

+
Equivalent from
Vin Requiv
source perspective

V
Requiv in
1 D Vout 1 D 2 Vout 1 D 2 R
I out load
I in I out
1 D 16
Example of drawing maximum power from
solar panel

PV Station 13, Bright Sun, Dec. 6, 2002

6
Pmax is approx. 130W
Isc
5 (occurs at 29V, 4.5A)
4
For max power from
I - amps

3 panels, attach
29V
Rload 6.44
2

1 4.5 A
0
0 5 10 15 20 25 30 35 40 45
But as the sun conditions
V(panel) - volts change, the max power
Voc
resistance must also
change
I-V characteristic of 6.44 resistor

17
Connect a 100 resistor directly, extract only 14W

PV Station 13, Bright Sun, Dec. 6, 2002

6
130W
5

4
So, the boost converter

I - amps
reflects a high load 3
resistance to a low
2
resistance on the
14W
source side 1

0
0 5 10 15 20 25 30 35 40 45

V(panel) - volts

To extract maximum power (130W), connect a boost converter between the


panel and the load resistor, and use D to modify the equivalent load
resistance seen by the source so that maximum power is transferred
Requiv
Requiv 1 D Rload , D 1
2 6.44
1 0.75
Rload 100 18
BOOST DESIGN

Worst-Case Component Ratings Comparisons


for DC-DC Converters Our components
9A 250V 5.66A 200V, 250V 16A, 20A
Output Diode and
Converter Input Inductor Capacitor Output Capacitor Diode and MOSFET
Type Current Voltage Current (Arms) MOSFET Current
(Arms) Voltage (Arms)
Boost 2 1.5 Vout I out 2 Vout 2
I in I in
3 3

10A 120V 5A 120V 10A


Likely worst-case boost situation

L. 100H, 9A
C. 1500F, 250V, 5.66A p-p
Diode. 200V, 16A
MOSFET. 250V, 20A
19
BOOST DESIGN

Comparisons of Output Capacitor Ripple Voltage


Converter Type Volts (peak-to-peak)
Boost I out 5A
0.067V Cf

1500F 50kHz

L. 100H, 9A
C. 1500F, 250V, 5.66A p-p
Diode. 200V, 16A
MOSFET. 250V, 20A
20
BOOST DESIGN

Minimum Inductance Values Needed to


Guarantee Continuous Current
Converter Type For Continuous For Continuous
Current in the Input Current in L2
Inductor
Boost V 40V
L in
2 I in f
200H

2A 50kHz

L. 100H, 9A
C. 1500F, 250V, 5.66A p-p
Diode. 200V, 16A
MOSFET. 250V, 20A
21

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