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    Safety Talk ON: Incident Near Cgp-2 Plant of Gujarat Refinery

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    Ashwin Sevaria
    This document summarizes a safety talk about a near incident at a Gujarat refinery plant. It discusses the importance of having a personal safety action plan and outlines one example plan. It then describes an incident where a crane collapsed while lifting a motor because its legs were not properly supported on the concrete floor. The root causes were identified as not placing metal plates under all the crane legs, not conducting a job safety analysis, and poor judgment by the rigger during lifting. Lessons learned include properly positioning cranes, conducting JSAs for rigging jobs, and reviewing load lifting procedures case by case.

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    Safety Talk ON: Incident Near Cgp-2 Plant of Gujarat Refinery

    Uploaded by

    Ashwin Sevaria
    2 views6 pages
    This document summarizes a safety talk about a near incident at a Gujarat refinery plant. It discusses the importance of having a personal safety action plan and outlines one example plan. It then describes an incident where a crane collapsed while lifting a motor because its legs were not properly supported on the concrete floor. The root causes were identified as not placing metal plates under all the crane legs, not conducting a job safety analysis, and poor judgment by the rigger during lifting. Lessons learned include properly positioning cranes, conducting JSAs for rigging jobs, and reviewing load lifting procedures case by case.

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    Safety talk

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    Safety talk 08.01.2015

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    This document summarizes a safety talk about a near incident at a Gujarat refinery plant. It discusses the importance of having a personal safety action plan and outlines one example plan. It then describes an incident where a crane collapsed while lifting a motor because its legs were not properly supported on the concrete floor. The root causes were identified as not placing metal plates under all the crane legs, not conducting a job safety analysis, and poor judgment by the rigger during lifting. Lessons learned include properly positioning cranes, conducting JSAs for rigging jobs, and reviewing load lifting procedures case by case.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pptx, pdf, or txt
    2 views6 pages

    Safety Talk ON: Incident Near Cgp-2 Plant of Gujarat Refinery

    Uploaded by

    Ashwin Sevaria
    This document summarizes a safety talk about a near incident at a Gujarat refinery plant. It discusses the importance of having a personal safety action plan and outlines one example plan. It then describes an incident where a crane collapsed while lifting a motor because its legs were not properly supported on the concrete floor. The root causes were identified as not placing metal plates under all the crane legs, not conducting a job safety analysis, and poor judgment by the rigger during lifting. Lessons learned include properly positioning cranes, conducting JSAs for rigging jobs, and reviewing load lifting procedures case by case.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 6

    SAFETY TALK

    ON

    INCIDENT NEAR CGP-2 Plant of GUJARAT


    REFINERY

    Monthly Safety theme : SOV and PSAP


    What is a Personal Safety Action Plan

    What is a Personal Safety Action Plan ?

    A Safety plan that:


    Lists key activities in your life (home and work)
    Identifies potential hazards associated with those activities
    Prioritizes hazards based on risk (level of hazard x probability of occurrence) Develops an
    action plan that will address the top ranked risks.

    MY PERSONAL SAFETY ACTION PLAN, I will:

    S.N
    o. PSAP
    Sharing all Emergency telephone numbers like (Fire, hospital, etc.) with family to tackle
    1 the Emergency situation
    2 Holding Hand Rails while using staircases

    3 Not using mobile while walking or driving

    4 Parking my car in take off position


    THE INCIDENT

    o BHEL make BFP motor was planned for C schedule and it requires
    shifting from site to Workshop during GT-4 HGPI in 2014. Motor Rating is 6.6KV,
    400KW, Weight is 8 Tons.

    o Crane was set to lift motor from pedestal and to put on the trawler.

    o As soon as motor was lifted, one of the front leg of Crane went in soil
    breaking the RCC flooring.

    o Job was stopped. After putting proper supports (metal plates) below all
    the Four legs of Crane, motor shifting job completed.
    ROOT CAUSE

    o Metal plates were not kept below all the Four expanded legs of Crane
    imaging that the RCC flooring is tough and self sufficient to carry load.

    o Job safety analysis (JSA) for carrying out the job was not done otherwise
    it would have clearly indicated in the JSA for safety in crane operation.

    o Poor judgment of rigger when load was lifted


    Lesson Learnt

    1. Crane should be positioned at proper place with four legs balanced


    on hard surface with additional metal plates below all the expanded
    legs.

    2. JSA Should be conduct for any rigging activities / jobs.

    3. Driver/Rigger to review load lifting procedure on case to case basis.

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