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Formaldehyde Production Safety Slide
Formaldehyde Production Safety Slide
Formaldehyde Production Safety Slide
FORMALDEHYDE
PRODUCTION
TEAM MEMBERS:
Manufacturing of
Process construction
Flow materials
Diagram & Application Production of
Process industrial resins
Description Cosmetics industry
Flare
Deionized water
Makeup methanol
Reactor
Cooling Tower
Methanol
Product (Formalin)
HIRARC
HAZARD IDENTIFICATION, RISK
ASSESSMENT & RISK CONTROL
Determining what risks or hazards exist
or are anticipated, their characteristics,
remoteness in time, duration period,
and possible outcomes.
HAZARD
IDENTIFICATION
3 3 6 9 12
11-16 HIGH A HIGH risk requires immediate action to control
4 4 8 12 16 the hazard.
Table 1.2 : Risk Assessment and Control Measure
WHAT CAN WE DO?
Reactor, R-101 with alarm system and
shutdown system
Fault tree analysis for the event in figure below:
ETA of overpressure of Reactor, R-101
At the Engineerin
source of g control
the hazard
Redesign
Elimination
Substitution RISK Isolation
Automation
CONTROL Barriers
Absorptions
Dilution
Personal Safe work procedures
Protective Supervision & training
Equipment Job rotation Administrativ
(PPE) Housekeeping, repair e control
& maintenance
programs
Hygiene
ERP
EMERGENCY RESPONSE PLAN
EMERGENCY RESPONSE PLAN
Step 1: Emergency Conditions Announcement
Step 2: Gathering Members of Emergency Response Team
Step 3: Prevention of Leaking, Emergency Shutdown and Protection
Step 4: Reporting to the Incident Commander
Step 5: Providing the Water Mist Facility
Step 6: Medical Treatment and Care
Step 7: Disaster Evaluation
Step 8: Communication and Support from External Authorities
Step 9: Eliminating the Disaster
Step 10: Deals with Problems Arise from the Incident
EMERGENCY RESPONSE
PROCEDURE
1. GENERAL EVACUATION PROCEDURES 2. EMERGENCY RESPONSE TEAM 5. IN-CASE OF CHEMICAL SPILL
EQUIPMENTS
I. GOGGLES
II. SAFETY HELMET
III. PROTECTIVE CLOTH
IV. GLOVES
V. SAFETY SHOES
DEVICES
I. ALARMS
II. GAS DETECTOR
III. FIRE EXTINGUISHER
IV. RELIEF VALVE
V. PERSONAL PROTECTIVE EQUIPMENT
PLANT LAYOUT
EMERGENCY RESPONSE PLAN
Step 1: Emergency Conditions Announcement
Step 2: Gathering Members of Emergency Response
Team
Step 3: Prevention of Leaking, Emergency Shutdown
and Protection
Step 4: Reporting to the Incident Commander
Step 5: Providing the Water Mist Facility
Step 6: Medical Treatment and Care
Step 7: Disaster Evaluation
Step 8: Communication and Support from External
Authorities
Step 9: Eliminating the Disaster
Step 10: Deals with Problems Arise from the Incident
EMERGENCY RESPONSE
PROCEDURE
1. GENERAL EVACUATION
PROCEDURES
2. IN-CASE OF FIRE
3. IN-CASE OF EXPLOSION
4. IN-CASE OF CHEMICAL SPILL
5. IN-CASE UTILITY FAILURE
POSSIBLE EMERGENCY DEVICES AND
EQUIPMENT
Equipments
i. Goggles
ii. Safety Helmet
Iii. Protective Cloth
Iv. Gloves
v. Safety Shoes
Devices
i. Alarms
ii. Gas detector
iii. Fire extinguisher
iv. Relief valve
v. Personal Protective Equipment
PLANT LAYOUT
THANK YOU
Q&A session