Professional Documents
Culture Documents
01 - Training Book
01 - Training Book
Agenda
1. Introduction to PDP
4. Puccini Training
5. Trouble shooting
1. Introduction to PDP
Concepts of PDP
Power supply
P/S UV radiation Phosphor
Visible Light
Driving circuit
R G B
Visible
emission
R G B
Generation Conversion
Transportation
PDP?
Fluorescent Lamp and PDP
PDP .
2 0.1mm
Principle of PDP light emission is the same as fluorescent lamp.
, .
2 pieces of glass plates are placed with a small gap of 0.1mm, which is
100volt ,
filled with discharge gas, and one of the glass plate has a transparent
.
electrode. When 100 and several ten V of voltage is applied to the
R,G,B
electrodes, discharge starts and generates UV light. This UV light
.
reaches to the other glass plate on which phosphors (R,G,B) are pasted,
and the phosphors convert UV light to visible light.
PDP
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007
Merits & Demerits of PDP
Dielectric
MgO layer ITO electrode
Barrier Phosphors
Y1
X
Y2
Black Stripe
Y480
X
Refer ence
- A 1,A 2, , , : A ddr es s E lectr ode
- Y 1,Y 2, , , : Scan & Sus tain E lectr ode
- X : Common & Sus tain E lectr ode
Function of each PDP Cell Components
Dielectric Layer
- Current Limiting
- Transmitting visible Light
- Storing wall charge Bus Electrode
- Path of Discharge
MgO Thin Film Current
- 2nd Electron Radiation - Preventing
- Forming wall charge Voltage Drop
Phosphor Layer
- Conversion of Address Electrode Driving Circuit
UV Visible Light - RGB Data Signal Input - Discharge Switching
Process of Panel Manufacturing
Process of Panel Manufacturing
PDP Driving
Characteristics
3. PDP Driving Characteristics
Function Description by board - 1
.SMPS(Switching Mode Power Supply)
: It is the supplier to provide voltage and current to work the drive voltage and panel in each board.
.X-MAIN BOARD
: It makes the drive wave form by switching FETs to Timing Controlle coming from logic-board and
supplies X electrode of panel with the drive wave form via connector.
.Y-MAIN BOARD
: It makes the drive wave form by switching FETs to Timing Controller coming from the logic-board
and provides Y electrode of panel with the drive wave form via Scan Driver IC on Y buffer board
in order.
.LOGIC BUFFER(E,F,G) : It delivers the data signal and control signal to the COF.
.Y-BUFFER (Upper,Lower)
: It is the board to impress the scan waveform on the Y board and consist of 2 boards
(upper board and lower board).
8 Y-buffers are fixed at the scan driver (STV7617 of STC corp. : 64 or 65 Output).
X Y X Y
Vw1
Vex+Vw1 >Vf : Discharge
Vex
X Y X Y
X 0V
Vw2
Y 0V Vex-Vw2 < Vf : No discharge
X Y X Y
Different Result with same input pulse Vex according to Wall Charge state
1 Sub-Field Image Process(ADS Address Data Separate)
Function
Function Function
Sustain Erase
Select On Cell Discharge On Cell
Wall Charge Set
Issue Issue
Issue
High Speed High Efficiency
Operation margin
Low Voltage Low Voltage
Contrast
Low Failure ERC Performance
Short Time
Driving Waveform Specification (P3 Alexander)
Reset Address Sustain
Y rising Y sustain
R am p P ulse
Y falling
R am p Y scan
P ulse
X sustain
P ulse
A ddress
P ulse
1 - Pixel
Level of Luminance
Number
of Pulses 1 2 4 2048
Lights 1 2 4 2048
1 Picture Structure by 12 Sub-Field - 1
1 Picture Structure by 12 Sub-Field - 2
1 Picture Structure by 12 Sub-Field - 3
1 Picture Structure by 12 Sub-Field - 4
1 Picture Structure by 12 Sub-Field - 5
1 Picture Structure by 12 Sub-Field -
1 Picture Structure by 12 Sub-Field - 11
1 Picture Structure by 12 Sub-Field - 12
3. Puccini Training
Comparison with other Models
Project Puccini(V4) Mozart (V3) Nelson (V3)
Design
Function
MENU -> Picture -> Energy Saving
P o w er S up p ly
LV D S
m ain - B o ard
Im ag e D e- A ud io
E nhance interlacer P ro cesso r A C P o w er
r
Im ag e V id eo S o urce
V id eo
S calar D eco d er
Tuner 220 V
S /W
AD TM D S C om b
M ico m Filter
C o nverterr R eceiverr
Wire Diagram
W ire D ia g ra m
DCDC
C N 4001
C N 5002 C N 5008 (9 P )
(1 2 P ) (1 0 P )
C N 5006 SM PS C N 4003
(1 7 P )
(1 3 P )
C N 5003
(1 2 P )
Y X C N 4004
(1 7 P )
C N 5004 C N 806
C N 802
(1 2 P )
C N 5007 C N 101 C N 4005
(1 3 P ) (3 0 P ) (1 7 P )
C N 5005 C N 5001 LA 0 3 C N 4002
(1 2 P ) (4 0 P ) (3 0 P )
C N 201 L O G IC
C N 806 G -B U FF E R
E -B U FF E R F-B U F FE R
C N 1203
C N 1201
m ain
Puccini (PS42S5S)
P S 4 2 S 5 S V id e o B lo ck D iag ram
JA 0 4 0 0 IC 4 0 0 8
TM DS D ig ital R ,G ,B
HDM I S il9 9 9 3
JA 0 4 0 1 A n alo g R ,G ,B
PC
IC 5 0 0
JA 0 8 0 3 A n alo g Y ,P b ,P r
D D R RA M
C o m p o n en t
JA 0 8 0 8 A n alo g C V B S
A V (V id e o ) IC 2 0 3
IC 5 0 2 IC 7 0 2
JA 0 8 0 7 A n alo g Y /C T E A 6425D
S cart m o n ito r o u t m ain C V B S ,Y /C ST P D ig ital R ,G ,B D N Ie
A V (S - V id e o )
JA 1 0 0 IC 2 0 2 S u b C V B S ,Y /C
S cart1 (C V B S ,Y /C ,R G B ) T E A 6425D IC 3 0 0
SA A 7119 D ig ital 6 5 6 D ig ital R ,G ,B
S cart R ,G ,B
JA 1 0 1 S cart C V B S ,Y /C
IC 2 0 0 IC 1 1 0 0
S cart2 (C V B S ,Y /C )
S cart C V B S ,Y /C T E A 6425D D T C 34L M 85A
S cart m o n ito r o u t IC 1 1 0 1
D T C 34L M 85A
A n te na
T U 1 _1 CV BS
In p u t
IC 6 0 1 SC L 1
SD A 1
M 30620SP G P SC L 0
SD A 0
JA 0 8 0 4 M o n ito r o u t C V B S
M o n ito r o u t IC 6 0 8 SC L 0
S3F 866B SD A 0
P S 42S 5S S ound B lock D iagram
JA 0808 A V L /R
SC L 0/SD A
A V (S-V ideo/V ide
C om ponent L /R 0
o)
P C L /R
JA 0804 O ut_In1 L /R I2S
O ut L /R H D M I L /R IC 1000 O ut_In1 L /R
M onitor out IC 1004
T E A 642 O ut_In3 L /R O ut_In2 L /R
O ut_ L /R IC 1001 N SP 6241
2 O ut L /R
JA 0805 E xt1 L /R M SP 4410
H D M I L /R O ut_In3 L /R E xt1 L /R
HDM I G
E xt2 L /R
I2S
JA 0801
P C L /R
PC SC L 1/SD A 1
SC L 1/SD A 1
A V L /R O ut_ L /R
JA 0802 IC 1003
C om ponent L /R
C om ponent
Scart1 L /R IC 1002 O ut_In2 L /R T A S5112
T E A 642
Scart2 L /R 2
Scart1 L /R A nalog L /R
JA 100
Scart1 E xt1 L /R
Scart2 L /R SC L 1/SD A 1
JA 101
E xt1 L /R C N 1000
Scart2
C onnector
Picture of PL42S5S main Board
PL42S5S main IC Functional Description
No N am e Functio n
D N Ie Im ag e E nhancer
S IL9993 H D M I D eco rd er
TM Q H 6- 701A Tuner
PL42S5S SW update method
1. Connect PC and PDP using RS-232C Cable
RS-232C Cable
1. A V C alibratio n
2. P C C alibratio n
3. D TV C alibratio n
* Calibration mode
1. AV mode : PAL
2. Component(DTV) mode : 1280X720@60Hz
3. PC mode :1024X768@60Hz
You must perform Calibration in the Lattice pattern before adjusting the White Balance
If you perform Calibration in a pattern other than the Lattice pattern, it causes a
malfunction and the operation will not finish
If you perform Calibration press the in remote control
White Balance Adjustment
If picture color is wrong, check White Balance condition
*Color coordinate
High Light
H/L : 265/265 +/- 2 30.0 Ft +/- 2.0Ft
L/L : 275/285 +/- 3 1.2 Ft +/- 0.2Ft
Low Light
Toshiba Patten
Picture condition in Factory mode
1. C alibration 7. YC D elay
2. O ption Table 8. Adjust
3. W hite B alance 9. D NIe
4. S VP -EX 10. C hip D ebugger O FF
5. S AA7119 11. C hecksum
6. M S P 34XX/44XX 12. R eset
13. S pread S pectrum
T-P C N42P EU S -XXXX 14. Logic
S U B M icom Ver-xxxx
- Inside White Balance
No Item Range RF/AV Initial Com ponent Initial PC Initial HDM IInitial
.Check Voltage
- SMPS Video main Board, SMPS X,Y Drive board, SMPS Logic board
N
AC socket is connected
SMPS CN800 ?
Connect AC socket, SMPS CN800
N
Main SMPS Fuse(F801S) is open? Change Fuse(F801S)
Remove Main SMPS CN812, N Connect CN812, remove DC-DC
SMPS CN2,CN4,CN5 Relay
Relay ON <-> OFF after
Power on ? ON <-> OFF after Power on ?
N
Change DC-DC SMPS
Y
Y
Remove SMPS CN804-1,
CN803, Short CN804-1 N Remove only DC-DC SMPS CN4, N
#4Pin and #5 Pin Relay
ON <-> OFF after Powrer
on ?
Relay ON <-> OFF after
Power on ?
Change X Drive
Y
Y
Remove only DC-DC SMPS CN2, N
Change Main SMPS Relay ON <-> OFF after Change Y Drive
Power on ?
Y
Change main Board
Remove only DC-DC SMPS N
CN810, Relay ON <-> OFF Change Logic
after Power on ?
No display but sound is normal
- X or Y or Logic or Y Buffer board is abnormal
- main SMPS or DC-DC SMPS output Voltage is abnormal
Remove Main SMPS CN812
N
Vs, Va Voltage is normal
after Power on ?
Change Main SMPS
Y
Display is normal after changing Y Drive board ?
N
Connect speaker wire correctly? Connect or change speaker wire
Item
A Zone B Zone Remark
Special Management Items
Product Type
1) It is Cell-Defect if there are dark, bright,
Dark 1 6
flickering cells over 2 points within
Bright 0 1
42"
(SD)
1.5cm in the boundary section.
Flickering 0 1
TOTAL 7
Dark 3 8
2) Before vibration/dropping test, it should
Bright 0 1 be decided whether the module is good
42"
(HD)
Flickering 1 2 / badness first.
TOTAL 10 And after vibration/dropping test,
Dark 3 8
if Cell-Defect happens more than
Bright 0 1
50"
preceding descriptions on Specification,
Flickering 1 2
it is Cell-Defect module.
TOTAL 10
Dark 3 8
Bright 0 1
63"
Flickering 1 2
TOTAL 10
A-Zone / BZone Size
Zone B H/4
H Zone A H/2
H/4
W /4 W /2 W /4