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Bap - MBP System
Bap - MBP System
Pte Ltd
PROGRAM
DAY 1
Introduction
Pretreatment (Ultrafiltration)
Desalination (Seawater Reverse Osmosis)
Day 2
Desalination (Brackish Water Reverse Osmosis)
Mixed Bed Polisher
PROGRAM
Fundamentals
Design Basis
Process Flow Diagram
System Description
Operation Philosophy
Daily Operation, Monitoring and Maintenance
Start Up
Shut Down
Troubleshooting
Safety Precaution
FUNDAMENTAL OF
ION EXCHANGER
(IX)
Introduction
Exchange of Cations:
Exchange of Anions:
Regeneration
Blower
H2SO4 NaOH
MIXED BED EXCHANGER PHOTO
System Description
Service
Inlet
4% Caustic
Inlet
Regen
Outlet
5% Acid
Inlet Service
Outlet
Mixed Bed Polisher (MBP)
Bottom Nozzle
Plate
Regen Header
Lateral
Mixed Bed Polisher (MBP)
Regen Header
Lateral
Bottom Nozzle
Plate
System Description: Regeneration Unit
Regeneration Blower
To supply air for resin mixing (Air Mix I & II) during
regeneration process
To supply air to Neutralization Pond for mixing & blow out
ammonia gas
Configuration: 2 x 100%
Acid/Caustic Ejector
Concentrated Acid/Caustic is drawn out by Ejector
Dilute with Demineralized Water before inject into MBP
MBP Regeneration Unit
Diluted
Acid/Caustic
Out
Ejector
Concentrated
Acid/Caustic In
Demineralized
Water In
System Description: Neutralization
System
Neutralization Pond
All chemical waste in the plant shall be collected in this
Neutralization Pond
Chemical wastewater shall be neutralized before discharge
Acid and caustic are feed by gravity flow from Storage
Tank
Blower air is connected to blow out ammonia
Neutralization Pump
To transfer neutralized wastewater out from the plant
System Description: Neutralization
System
Acid &
Caustic Bulk
Storage Tank Priming
Tank
OPERATION PHILOSOPHY
OF
MBP SYSTEM
Overview of MBP System
MBP Inlet Flow
Transmitter MBP Strainer
Differential Pressure
Indicator Switch MBP Combine Outlet
pH Analyzer
MBP Combine Outlet
Silica Analyzer
Flow
Flow
Switch
Switch
Parameter Instrumentations
Service Throughput met pre-set value Detected by FIT-23115 A/B/C
Step 1: Backwash
Step 2: Settle
Step 3: Chemical In
Step 4: Slow Rinse
Step 5: Drain Down
Step 6: Air Mix I
Step 7: Air Mix II
Step 8: Slow Refill
Step 9: Fast Refill Timing Chart\Appendix_MBE
Timing Chart.pdf
Step 10: Final Rinse
Close Regen
Out Valve
when proceed
Close the Blower Drain Valve to Air Mix 1
before start the Regeneration
Blower.
MBP Regeneration Procedures
Open Rinse
Out Valve at
last 1 min to
bring down
water level.
Close when
timer is up.
Start Regeneration
Water Pump. Refill
with Demineralized
Water
Stop Regeneration
Water Pump when slow
refill is completed.
MBP Regeneration Procedures
If
Conductivity
below set
point:
Regeneration
Completed.
Dosing
Duration
Off Dosing
Duration
Operation Philosophy: Neutralization
Timing
Chart\Appendix_MBE
Timing Chart.pdf
Operation Philosophy: Neutralization
Part 2: Neutralization
Step 4: pH Confirmation
If pH within range,
proceed to Step 7.
Operation Philosophy: Neutralization
Part 2: Neutralization
Step 5: H2SO4 Dosing
Part 2: Neutralization
Step 6: NaOH Dosing
Part 2: Neutralization
Step 7: Discharge
Part 2: Neutralization
Step 7: Discharge
Note: For others parameter, please refer to Alarm Set Point List for details.
START UP OF
MBP & NEUTRALIZATION
SYSTEM
Start-up Sequences
Chemical Storage & Dosing System
Replace Top
Open Backwash In
Add 90% of manhole cover.
Valve and boost
Cation Resin resin bed until
(about 4000L) reach top of Allow cation resin
through top middle sight glass. to soak for 6
manhole into hours.
vessel.
Close valve
quickly and let Start backwash
During filling, resin bed settle. and adjust
water level shall backwash flow
keep of 500 mm until resin can be
above resin. Drain water until
seen from upper
100 mm above
sight glass.
resin level.
Drain water until
100 mm above Inspect backwash
resin level Repeat for 3 to 5
wastewater
times.
sample.
Resin Loading Procedures
If Demin Water is not
available, shall produce
sufficient cationize water
before load anion resin
Proceed to Rinse
MBP Start-up Procedures
7. After Slow Refill, ensure that the water level is at least 500 mm
above resin level.
8. Check the time start from Fast Refill until water is overflow out
from air out line. Update the Fast Refill timing in timing chart.
10. Mark the resin level on sight glass for further reference.
2. At MCC, switch to “Off” mode for all the motor that are stopped
to prevent accidental start during shutdown maintenance.
2. At MCC, switch to “Off” mode for all the motor that are
stopped to prevent accidental start during shutdown
maintenance.
1. At MCC, switch to “Off” mode for all the motor that are
stopped to prevent accidental start during shutdown
maintenance.