Essar Steel Service centre

Introduces World class

Factory Welded Beams
 Product Portfolio

• HR Steel plates – upto 140 mm thickness & 4900 mm width

• HR Steel Sheets – between 1.6mm & 16 mm, 2000 mm width
• Plasma & Oxy cut profiled plates
• Factory Welded Beams (Specification)
– Web height : 350 mm to 2500 mm (flanges included)
– Web thickness : 10 mm to 40 mm
– Flange width : 250 mm to 1200 mm width
– Beam Length : 6000 mm to 18000 mm
– Maximum Beam Weight : 1500 kg/meter
– Conical Beam : The diff in height between two ends <900 mm
• I / H beams – wide flange beams
• Non symmetrical – L / Tapered beams Cross / Star
Why Factory Welded Beams

• Faster production
– Auto welding process
– Back end supported by Plasma/Oxy cutting line
– Cut to Length Line
– HR coils & plate manufacturing facility

• Safer production
– No on site fabrication resulting in unsafe work process
– Uniform quality of weld : no quality hazard afterwards
– Fine tolerance level achieved without any pollution
• Astounding aesthetics
– Shot blast beams with uniform paint thickness
• Money saving through lower inventory carrying
Usage : Key Industries

• Power Projects
• Real estate
• Construction
• Steel Flyovers
• Bridges
• Infrastructure Projects
Types of Welded Beams

Asymmetrical
C-shapes

Camber

T-shapes
Z-shapes
Variable depth

Non-catalogue symmetrical
Tapered
Hybrid

Box Beam
Plasma Profile Cutting System: Specifications

Oxy-Fuel station
Up to 150 mm thick Carbon Steel plates with pierce cutting up to 75mm,
straight line beveling parallel to the rail axis, Fuel : acetylene, propane or
natural gas

Plasma Station
Straight (vertical) edge cuts (no beveling) with both “Q” and “P” cuts with
piercing from 4 to 40mm thick Carbon Steel plates, “Q” cut with less than 2
deg taper angle, Plasma gas: oxygen/nitrogen/air/argon-H

Can be used to cut under water, provide plasma markings

- Cutting Area - 5200 X 17000 mm
- Track width: 6000 mm
- Table height: approx. 700 mm
- Speed: 24000 mm/min

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Technology and practices:

• Hands free welded beam production

• 4 edge welding for better results
• Beam auto straightening
• Oxy plasma cutting up-to 60mm to prevent distortion
• Plasma cutting under water
• Double beam welding line
• Web loading by magnetic tilting arms
• Tandem arc welding, combination of AC and DC for better
penetration and deposition
• Shot blasting up-to 250 Ra finish
• Primer and final Paint facility
• CNC drilling machine for precision drilling to save your site rewor
Pan-India Footprint: Welded Beam Lines
Let’s Begin………