MACHINE DESIGN

Elements14- -
GOD BLESS 
Which of the following uses high- energy electrical
discharges to shape electrically conducting
workpiece?

a. Electrochemical machining
b. Electrochemical grinding
c. Electrical discharge machining
d. Ultrasonic grinding
For common brass tool, wear ratios for the tool and
workpiece vary between:

a. 4:1
b. 20 : 1
c. 10 : 1
d. 8:1
For expensive tool materials, wear ratios for the tool
and workpiece vary between:

a. 4:1
b. 20 : 1
c. 10 : 1
d. 8:1
It removes heat by electrolysis in high current
deplating operation.

a. Electrochemical machining
b. Electronic erosion
c. Electrospark machining
d. Electrical discharge machining
What is the other name of electrolytic grinding ?

a. Laser grinding
b. Electrochemical grinding
c. Ultranic grinding
d. Chemical milling
It is typically used in the manufacture of printed
circuit boards, is the selective removal of material
not protected by a mask.

a. Chemical milling
b. Laser machining
c. Ultrasonic machining
d. Electronic erosion
It can be used to shape hard brittle materials such as
glass, ceramics crystals and gem stones, as well as
tool steels and other metals.

a. Chemical milling
b. Laser machining
c. Ultrasonic machining
d. Electronic erosion
It is used to cut or burn very small holes in the
workpiece with high dimensional accuracy.

a. Electrochemical machining
b. Laser machining
c. Chemical milling
d. Electronic erosion
A general term used to denote the blanking, bending
and forming and shearing of thin- gage metals.

a. Presswork
b. Transfer die
c. Strip die
d. Brake
Used with dies and punches to form the workpieces.

a. Station
b. Transfer die
c. Strip die
d. Presses
With _____ the workpiece advances through a
sequence of operations:

a. Presswork
b. Brakes
c. Tonnage
d. Progressive dies
Cut pieces from that plates, strips and coil stock.

a. Shearing
b. Bend allowance
c. Forming dies
d. Spring back
It produces usable pieces, leaving the source piece
behind as scrap.

a. Punching
b. Drawing
c. Blanking
d. Coining
The operation of removing scrap blanks from the
workpiece, leaving the source piece as the final
product.

a. Punching
b. Drawing
c. Clanking
d. Coining
A cold forming process that converts a flat blank into
hollow vessel.

a. Embossing
b. Drawing
c. Swaging
d. Punching
It is used in the production of coins, is a severe
operation high tonnage, due to the fact that the
metal flow is completely confined within the die
cavity.

a. Coining
b. Embossing
c. Swaging
d. Blanking
Forms shallow raised letters or other designs in relief
on the surface of sheet metal blanks.

a. Coining
b. Embossing
c. Swaging
d. Blanking
Reduce the workpiece area by cold flowing the metal
into a die cavity by a high compressive force or
impact.

a. Coining
b. Embossing
c. Swaging
d. Blanking
The repeated hammering of workpiece to obtain the
desired shape.

a. Spring back
b. Balnking
c. Punching
d. Forging
Relies on closed impression dies to produce the
desired shape.

a. Hammer forging
b. Open die forging
c. Smith forging
d. Drop forging
What is the other name give to gravity drop
hammers?

a. Board hammers
b. Press forging
c. Powered hammers
d. Impactor forging
The forging blows are repeated at the rate of several
times a minute for:

a. Gravity drop hammers or board hammers

b. Press forging
c. Powered hammers
d. Impactor forging
The forging blows are repeated at the rate of more
than 300 times a minute for;

a. Gravity drop hammers or board hammers

b. Press forging
c. Powered hammers
d. Impactor forging
The workpiece is held in position while the dies are
hammered horizontally into it from both sides.

a. Gravity drop hammers or board hammers

b. Press forging
c. Powered hammers
d. Impactor forging
Involves holding and applying pressure to round
heated blanks.

a. Upset forming
b. Flash
c. Pickling
d. Parting line
With ___ , the part is shaped by a slow squeezing
reaction, rather than rapid impacts.

a. Drop forging
b. Impactor forging
c. Press forging
d. Upset forging
Follow forging, the part will have a thin projection of
excess metal known as _____ at the parting line.

a. Pickling
b. Flash
c. Trimmer dies
d. Upset
The flash is trimmed off by ______ in a subsequent
operation:

a. Pickling
b. Upset
c. Trimmer dies
d. Forging
With _____, a mold produced by packing sand
around a pattern:

a. Sand molding
b. Gravity molding
c. Die casting
d. Plastic molding
To facilitate the removal of the pattern, all surfaces
parallel to the direction of withdrawal are slightly
tapered. This taper is called:

a. Gate
b. Riser
c. Sprue
d. Draft
In the gating system, the metal is poured into a sprue
hole and enters a vertical passage known as:

a. Gates
b. Downgate
c. Draft
d. Risers
Serve as accumulators to feed molten metal into the
cavity during initial shrinkage

a. Gate
b. Downgate
c. Draft
d. Risers
An entrance to the cavity maybe constricted to
control the gate of fill and such constrictions are
known as:

a. Gates
b. Downgate
c. Sprue
d. Risers
Molten metal is poured into a metal or graphite mold
where pressure is not used to fill the mold.

a. San molding
b. Plastic molding
c. Gravity molding
d. Non- gravity molding
Suitable for creating parts of zinc, aluminum, copper,
magnesium and lead/ tin alloys:

a. Die casting
b. Investment casting
c. Centrifugal casting
d. Continuous casting
More than how many percent of all die casting uses
zinc alloys?

a. 50%
b. 25%
c. 75%
d. 80%
Molten metal is forced under pressure into a
permanent metallic mold known as:

a. Die
b. Mold
c. Alloy
d. torpedo
The cast iron flywheels are commonly designed with
a factor of safety of _____:

a. 14 to 15
b. 8 to 9
c. 10 to 13
d. 6 to 12
A pair of equal and opposite ( not collinear ) forces
that tend cause a rotation of a body;

a. Couple
b. Equilibrium
c. Centroids
d. Vectors
It is the ratio of the pitch diameter in inches to the
number of teeth.

a. Pitch circle
b. Module
c. English module
d. Pitch diameter
When the motion is diminished/ decreasing instead
of increasing is called:

a. Deceleration
b. Retarded motion
c. Uniform negative impulse
d. All of these
Which of the following is a unit of energy?

a. ft-lb
b. BTU/hr
c. Hp
d. Watt
When high strength and durability are a
requirements for choosing gear materials it is
preferable to use ____ material.

a. Hardened bronze
b. Phenolic laminated
c. Steel
d. White iron
Which of the forces whose line of actions are parallel
but not necessary equal in magnitude?

a. Couple
b. Resultant
c. Non- collinear
d. Non – concurrent
The product of the mass and the velocity of the
center of gravity of the body is called:

a. Linear momentum
b. Linear impulse
c. Angular impulse
d. Angular momentum
Two parallel shaft connected by pure rolling turn in
the same direction and having a speed ratio of 2.75.
what is the distance of the two shaft if the smaller
cylinder is 22 cm. in diameter.

a. 16.60 cm
b. 25.25 cm
c. 30.25 cm
d. 19.25 cm
The distance between similar, equally- spaced tooth
surfaces in a given direction and along a given line:

a. Pitch circle
b. Pitch
c. Pitch plane
d. Pitch diameter
It is simply defined as a simple push or pull.

a. Power
b. Work
c. Inertia
d. Force
How do you call the opposite directional forces equal
in magnitude and parallel.

a. Non coplanar
b. Couple
c. Centroid
d. Coplanar
Which of the following terms is applied to quantities
such as time, volume and density?

a. Couple
b. Components
c. Resultants
d. Scalar
The use of hardened steel for the mating metal gear
appears to give the best results and longer
operational life. The usual hardness is in the range of:

a. Over 600 BHN

b. Below 350 BHN
c. 300 to 400 BHN
d. Over 400 BHN
It is the product of the resultant of all forces acting
on a body and the time.

a. Linear momentu
b. Angular momentum
c. Linear impulse
d. All of these
The separate forces which can be so combined are
called:

a. Concurrent forces
b. Couple
c. Non concurrent forces
d. Component forces
Continuous stretching under load even if the stress is
less than the yield point.

a. Plasticity
b. Creep
c. Elasticity
d. Ductility
The most known lubricants being utilized in whatever
category of load and speed are oil, air, grease and dry
lubricants like:

a. Bronze
b. Silicon
c. Lead
d. Graphite
A coupling that allows axial flexibility/ movement in
the operation. Made of alternate bolting of steel.
Leather fabric and/or plastic material into the two
flanges

a. Flexible disk coupling

b. Flexing Oldham coupling
c. Flexible toroidal spring coupling
d. Elastic- material bonded coupling
It consists of two cranks, a stationary piece called the
line of centers and the connecting rod is:

a. five- bar linkage

b. Three- bar linkage
c. Four- crank linkage
d. Four- bar linkage
Used to change rotary motion to reciprocating
motion:

a. Rack gears
b. Helical gears
c. Hypoid gears
d. Herringbone gears
The effective face width of a helical gear divided by
gear axial pitch:

a. Approach ratio
b. Arc of recess
c. Arc of action
d. Face overlap
Pitch diameter less than the diameter of the roller
chain is equal to:

a. Top land
b. Addendum
c. Bottom diameter
d. Face overlap
Generally applied on speed reducer due to large
speed ratio:

a. Bevel gears
b. Worm gears
c. Helical gears
d. Hypoid gears
If shaft size is specified as diameter 2.00” max. and
1.99” min. in diameter then the 0.010” could be
defined as:

a. Allowance
b. Variance
c. Fit
d. Tolerance
A material plane was subjected to a load. When the
load was removed the strain disappeared. From the
structural change which of the following can be
considered about this material?

a. It has high modulus of elasticity

b. It is plastic
c. It does not follow Hooke’s Law
d. It is elastic
For an evenly distributed and uniform wear on each
meshing gear tooth, the ideal design practice is to
consider a:

a. Wear resistance alloy addition to tooth gears

b. Heat treatment of the gears
c. Hardening of each tooth
d. Hunting tooth addition
Helix angle in the range of ____ degree is
recommended for wide- face helical gears.

a. Less than 15
b. 20 to 35
c. Less than 20
d. 20 t 22
Difference between maximum material limits of
mating parts. Or it is a minimum clearance or
maximum interference between parts:

a. Tolerance
b. Variance
c. Fits
d. Allowance
The changes in shape or geometry of the body due
to action of a force on it is called deformation or:

a. Shear stresses
b. Compressive stress
c. Stresses
d. Strains
The reciprocal of a diametral pitch or the ratio of the
pitch diameter to the no. of teeth.

a. Lead
b. Involtue
c. Module
d. Clearance
One of these materials is not a structural steel?

a. Low carbon steel

b. Stainless steel
c. Tool and die steel
d. Medium carbon steel
An elastic body whose primary function is to deflect
under load.

a. Clutch
b. Brake
c. Stopper
d. Spring
Flat leather belting not recommended for used in a
speed in excess of _____ fpm.

a. 3600
b. 6000
c. 4800
d. All of these
The angle included between the sides of the thread
measured in an axial plane in a screw thread

a. Angle of thread
b. Helix angle of thread
c. Angle between thread or 40 deg
d. Half angle of thread or 20 deg
When an air entrainment agent is put into a concrete
mix.

a. The water/ cement ratio must be reduced

b. The strength will decrease
c. Minimal effect
d. The strength will suffer up to 50%
The ratio of moment of inertia on a cross- section of
a beam to its section modulus is:

a. A measure of distance
b. Equal to the radius of gyration and compression
c. Multiplied by the bending moment of inertia to
determine the yield stress
d. Equal to the area of the cross- section and
tension
The ratio of moment of inertia of the cross section of
a beam to the section modulus is ____?

a. Equal to the radius of gyration

b. Equal to the area of the cross section
c. Multiplied by the bending moment to determine
the stress
d. A measure of distance
Poisson’s ratio is the ratio of:

a. Elastic limit to yield strength

b. Lateral deformation to the longitudinal
deformation
c. Shear strain to unit strain
d. Elastic limit to shear strength
Alloy that improves strength of steel at high
temperature application:

a. Aluminum
b. Silicon
c. Manganese
d. Chromium
The differential of the shear equation is the;

a. Deflection of the beam

b. Tensile strength of beam
c. Comprehensive strength of the beam
d. Load of the beam
Length of contact between two mating parts in a
screw and nut threads measured axially is
termed_____.

a. Length of engagement
b. Arc of contacts
c. Axis of contact
d. Depth of engagement
The sum of their addendums and dedendums is:

a. Whole depth
b. Width space
c. Full depth
d. Working depth
It is recommended not to have a direct drive
between driven and drive sprockets if the ratio of
their teeth exceeds ____ . Use 2 or more step
combination

a. 10 times
b. 5 times
c. 8 times
d. 6 times
Stresses that are independent of loads is called ____.

a. Working stress
b. Simple stress
c. Residual stress
d. Combined stress
Ability to resist deformation under stress.

a. Plasticity
b. Stiffness
c. Toughness
d. All of these
The property of material wherein the content is
continuously distributed through its entire mass.

a. Plasticity
b. Homogeneity
c. Malleability
d. All of these
Material having a high electrical resistance and
should not be used as conductor of electrical
current.

a. Nickel
b. Silicon base alloys
c. Aluminum oxide
d. Iron oxide
The best materials for brake drums is:

a. Aluminum
b. Steel material
c. Cast iron
d. Wrought iron
The property that characterizes a material’s ability to
be drawn into a wire.

a. Tensile strength
b. Endurance strength
c. Ductility
d. Thermal conductivity
The alloy materials used in the production of metal
working tools.

a. titanium, phosphorous
b. Vanadium, chromium, molybdenum
c. Tungsten, silicon, hadfield
d. High carbon steel
Which of the phases of steel elements has a face-
centered cubic structure?

a. Pyrite
b. Cementite
c. Austenite
d. All of these
The rigidity of polymer can be increased by:

a. Furnace melting
b. Crystallization
c. Normalizing
d. Shot opening
The difference between cast steel and cast iron:

a. All of these
b. Cast steel has usually less than 1%
c. While cast iron has 2% or 3.6% carbon range
d. Cast iron has lower strength more brittle and has
lower ductility than cast steel
It is a general practice to use the following allowable
stresses 4000psi for main transmitting shaft and
8500 psi small short shafts and counter shaft, for line
shaft carrying a pulley it is ____ psi.

a. 7800
b. 6000
c. 7000
d. 6500
The properties of metal to withstand loads without
breaking down is:

a. Elasticity
b. Plasticity
c. Strength
d. Strain
Almost always the soldering materials are a
combination of the following alloys:

a. All of these
b. Tin and antimony
c. Lead and tin
d. Lead and antimony
The most popular of all soldering materials in use has
composition of:

a. 45/ 55% tin and lead

b. All of these
c. 50/ 50% tin & lead
d. 60/ 40% tin & lead
The relative strength of a butt welding could be
safety assumed as ___% efficiency.

a. 95
b. 90
c. 98
d. 92
It is a work- supporting device which is bolted to the
saddle of the lathe machine. It travels with the
cutting tool it is a prevention of the springing away of
the work piece from cutting tools.

a. rubber- flex collets

b. Follower rest
c. Tool post
d. Carriage stop
Which of the following raw materials are used in the
foundry molding operation?

a. Silica sand, bentonite, flour/ paste water

b. Silica sand paste, graphite electrode
c. Silica sand and paste
d. Silica sand, linseed oil, flour
Which of the following is not a part of micrometer
caliper?

a. Thimble
b. Spindle
c. Head screw
d. Anvil
To avoid brittleness of weld or the residual stress in
the welding it is normally stress relieved of:

a. Normalizing
b. Flame hardening
c. Tempering
d. Annealing