Professional Documents
Culture Documents
Supplier Development
Supplier Development
Supplier Development
Kaizen Training
Competing in the Marketplace
“What factors are important to the customer?”
John Deere
Supplier Development
2
Kaizen Training
John Deere
Supplier Development
3
Kaizen Training
Shrinking Lead Times
Ord er L ead Times Manufactur ing Lead Ti mes Delivery Le ad Times
Reducing the overall time from receiving the order to delivering the
product makes your company more responsive to the customer.
This can become the deciding factor when the customer makes
their selection.
As can be seen, manufacturing is only one part of the entire
process. Inputting, processing, and issuing orders is an area
for improvement, as well as, assembly, loading and delivery
to the customer`
John Deere
Supplier Development
4
Kaizen Training
Where’s the Time in Lead Time
This timeline represents an overall lead-time, with very little
time spent on adding value to the product.
NVA Time VA
95% of Total Lead time 5%
John Deere
Supplier Development
6
Kaizen Training
Different Types of Activities
Being able to tell the difference between NVA and VA
activities is an important step in the Improvement Process.
Walking Waiting on
machine cycle
Unnecessary Generating
stock on hand useless reports
Unnecessary
Transporting motion
parts
A definition:
John Deere
Supplier Development
12
Kaizen Training
TAKT Time Calculation
Production Time Available / Period
TAKT
Number of Required Units / Period
Straighten Sustain
John Deere
Supplier Development
14
Kaizen Training
Meaning of the 5S’s
WASTE
John Deere
Supplier Development
Kaizen Training 17
Staffing Productivity
Waste Productivity
John Deere
Supplier Development
18
SHIFT MINDSET
CURRENT REQUIRED
THINKING THINKING
Processing Transportation
Inventory Correction
TYPES
WASTE Waiting
OF
WASTE
Over-
Production
Motion
John Deere
Supplier Development
19
ELEMENTS OF WASTE
Definition Example
1. Transportation - Transporting 1. Transportation - Carrying
farther than necessary or Tools to Point of Use
temporarily locating, filing,
stacking and moving parts
(people, paper, information) is
waste.
John Deere
Supplier Development
20
ELEMENTS OF WASTE
Definition Example
4. Motion - Unnecessary work 4. Motion - Tools in drawers
movements are a form of waste.
John Deere
Supplier Development
Kaizen Training 21
Enforce Inspect
Im
Problem Solve
pr
Stabilize
.
ov
e
Identify
Waste
- Following standards will only maintain, not improve, the process.
- Improvement focuses on the entire process.
RETURN
RETURN
John Deere
Supplier Development