Professional Documents
Culture Documents
Oracle Shop Floor Management/Advanced Supply Chain Planning Oracle Advanced Planning Command Center
Oracle Shop Floor Management/Advanced Supply Chain Planning Oracle Advanced Planning Command Center
Appendix:
Customer Examples
28
• Company
– $3.1B manufacturer of document processing equipment
• Previous process
– Multiple regional ERP instances
– Decentralized planning process
• With Oracle
– Global centralized planning model
– ASCP is cornerstone of Global SCM project
– Uses ASCP to make global production allocation decisions
– Uses material and resource constrained planning
• Company
– Manufactures ultra high speed Static Random Access memory (SRAM), products for the audio, video, and
communication markets
• Previous process
– Spreadsheets, not integrated with legacy system, nor with execution systems
– Manual forecast smoothing; no system supported sales and operations planning
– Monthly planning cycle, no accurate order promise dates
– Fabrication and assembly not linked, causing wafer shortages and excess inventory
• With Oracle
– Holistic daily optimized plan for 24 facilities, with demands from 1000+ customers
– Uses substitute components, simultaneous and alternate resources, co-product planning, alternate bills, routings,
and sources, complex network routings, and process yields
– Uses complex allocation rules for global order promising
• Previous process
– Manual order promising with fixed lead-time
– Weekly, cascaded MRPs (4 wk propagation)
– No system supported S&OP process
– Multiple, divergent systems/process statistical forecasting, new product introductions, or promotions
• With Oracle
– Holistic daily optimized plan for 24 facilities, with demands from 1000+ customers
– Runs weekly unconstrained enterprise plan
– High value, low/moderate volume demand; using 32 sub-plans, new product introductions, and promotions
– Using real-time ATP to promise orders; using multi-level ATO and PTO models
• Company
– Leading, privately held, global manufacturer of analog, mixed signal and optoelectronics components
(formerly Agilent SPG, Avago); the company's products serve four end markets: industrial and
automotive, wired networking, wireless communications, and computer peripherals
• Previous process
– Legacy order promising using ATP; disparate planning tools across supply chain
– Reactive, manual, and time consuming plan analysis; manual forecast generation
– 1 week planning cycle; no system supported S&OP process
• With Oracle
– Runs optimized enterprise plan, twice/week, including tier-3 supplier organizations
– Low cost, high volume and high mix demand
– Using real-time CTP to promise orders 24x7, with use of complex allocation rules
– Using complex network routings
• Strongly reduced planning cycle time, more frequent plan runs with integrated exception
management
• System supported S&OP process 32
• Previous process
– Each organization ran individual MRP, 54 ERP instances
– Integration between orgs was based on buy-sell relationship
– Forecast accuracy < 50%
– Sales and operations planning cycle time: 21 days
– No system supported sales and operations planning process
• With Oracle
– Single, global plan for 20 orgs, including worldwide distribution centers and mfg plants
– Runs daily constrained enterprise plan (EDD)
– Complex procured configurations
– Using real-time material constrained, multi-org, multi-level ATO order promising process
• Company
– Manufactures test and measurement equipment
• Previous process
– Spreadsheets, not integrated with legacy system, nor with execution systems
– Manual forecast smoothing; no system supported sales and operations planning
– Monthly planning cycle, insufficient accuracy in order promise dates
• With Oracle
– Determines allocation to produce most profitable product mix within existing constraints
– Performs all planning at the family level
– Powerful Integration of supply/demand picture supports Alcoa’s S&OP Process
– S&OP composite picture in real time during review sessions
• Company
– Manufactures power generation and oil & gas equipment
• Previous process
– Reactive, manual, and time consuming analysis and reporting
– Stand-alone non integrated systems; disconnected processes among business units
– Segregated order launching by project
– Poor visibility of project excess inventory
– Order promising is based on commercial lead-time only
• With Oracle
– Daily holistic plan across projects and across businesses: 8 manufacturing plants
– 6 main distribution warehouses, and 10+ forward deployed or consignment warehouses
– Retain planning by project but leverage excess Inventory any where within the company
– Connected businesses processes and automated exception reporting
– Order promising base on planned output
• Company
– Manufactures aircraft engines for commercial and military aircraft, spare parts, and engine contract services
• Previous process
– Each plant ran an individual MRP plan on a weekly cycle
– Net requirements from engine assembly plants were translated into a forecast to be used as demand for
component shop MRP plans. This led to inherent latency in that component shops used a previous planning
cycle as an input
– Many parts were replenished using a reorder point process
– Frequent expediting
• With Oracle
– Daily holistic assembly plan spanning 36 manufacturing and spares organizations
– Weekly holistic component plan
– Synchronized spares and assembly planning
– Planning horizon is 2.5 years
37
38
HR / Workforce
Customers Suppliers
Procurement
Distribution
Operations
Marketing
Finance
Service
Sales
Customers Suppliers
Customers Suppliers
39
Hyperion
MS Excel
Packaged Universal Other Data Sources,
ETL Maps Adapters etc.
40
Delivers
41
Delivers Forward-Looking
Multi-Directional BI
42
Chaos
CEO’s Agenda
Operational Flexibility
Increased
Shareholder
Drivers Risk Management and
Compliance Value
For Success and
Sustainable
Continuous Innovation
Growth
“What is required is a new type of decision support platform, one that integrates analytics and optimization. 15 years after the birth of
Supply Chain Planning (SCP), we are now just starting to see analytics and optimization converge on a common platform”
AMR Research Report “How to measure your supply chain today “
43
CUSTOMERS SUPPLIERS
Tier 1 Tier 2
Manual measurement
and reporting from
multiple data sources Paper
44
Capacity Review
1-5 days
Orders Review 9% 46%
6-11 days
No process 12-17 days
NPI Status 18+ days
integration
Other Takes a long
27% time to gather
0 2 4 6 8 10 12 14 16 18 20 22 24
9% 9%
9% 27%
32%
Supply MDM
Demand Systems
Expertise
Financial
Other
No access to
the right data Lack of
64%
systems
50%
45
Delivers
46
Analyze
– Bridge the gap between analytics and planning
through seamless integration with operational
planning applications
Analytical – Leverage pre-built dashboards with rich content and
Data KPIs
Business scenario planning
• Proactively respond to deviations in
performance
Plan
Execute – Identify root cause
scenarios
Scenario and – Define and evaluate alternative business scenarios
Activity Management
– Manage execution of scenarios; assign tasks to
planners and other stakeholders
Planning process automation • Reduce decision making cycle time
Orchestrate
47
Today
49
• What has changed since last month? How are we performing compared to last year?
• Are we on plan financially? Is there any need to revise long term plans?
• How are we performing to performance metrics? Are we achieving our six-sigma goals?
• What new risks do we need to consider? Is our single sourcing strategy exposing us?
• What decisions need to be made now and in the near future?
• How are product families performing? Do I have the most profitable product mix?
• Are we on track with product development? Do we need to delay new products?
• Do we have any critical supply constraints or issues with key suppliers?
• How is the resource utilization on our most critical resources?
50
51
52
53
• Pre-built dashboards
– Sales and Operations Planning process
– Supply chain plan analysis
• 200+ Reports
– Analyze from many different business angles at aggregate and detail level
• 100+ Key performance indicators
– Analyze what is critical to the supply chain
– Optionally define alerts to get notified about problems
• Extend and configure
– Quickly tailor to specific needs of individual users
54
Analyze profit
and loss
Compare alternate
scenarios
Analyze key
Planning metrics
Analyze constrained
forecast
55
56
57
Ship
Method
Order
Type
Year
Operating Product Exception Planning
Unit Category Type Group
Mfg
Supplier Customer Period Quarter
Demand
Resource ABC Product Class
Zone Department Group Class Family
Plan
Fiscal
Version
Org Week Period Month Project
Supplier Customer Scenario
Site Site Version
Subinventory Resource Item Day Task
58
59
60
Show or hide
pages instantly
Attach
filters
Add
formulas
Set
permissions
61
62
Increase in
late shipments
Sudden
demand spike
Resource
overloaded
Supply
shortage
64
Detect a
resource
problem
Directly drill
down
within context
Compare the
Simulate a results of the
possible simulation
solution
65
66
Launch
Dashboard
Attach
documents
Decide which
Plans to use
Add
comments 68
70
71
Architecture
74
BPEL based
Activity Scenario Scenario
BPEL Management Management Orchestration
Web Service
enabled
Planning
Planner Processes
Workbenches
PLANNING INSTANCE
75
76
Summary
77
• What has changed since last month? How are we performing compared to last year?
• Are we on plan financially? Is there any need to revise long term plans?
• How are we performing to performance metrics? Are we achieving our six-sigma goals?
• What new risks do we need to consider? Is our single sourcing strategy exposing us?
• What decisions need to be made now and in the near future?
• How are product families performing? Do I have the most profitable product mix?
• Are we on track with product development? Do we need to delay new products?
• Do we have any critical supply constraints or issues with key suppliers?
• How is the resource utilization on our most critical resources?
78
Analyze
– Bridge the gap between analytics and planning
through seamless integration with operational
planning applications
Analytical – Leverage pre-built dashboards with rich content and
Data KPIs
Business scenario planning
• Proactively respond to deviations in
performance
Plan
Execute – Identify root cause
scenarios
Scenario and – Define and evaluate alternative business scenarios
Activity Management
– Manage execution of scenarios; assign tasks to
planners and other stakeholders
Planning process automation • Reduce decision making cycle time
Orchestrate
79
80
81
Q U E S T I O N S
A N S W E R S
82