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Energy Auditing: Tool To Increase Energy Efficiency
Energy Auditing: Tool To Increase Energy Efficiency
tool to increase
ENERGY EFFICIENCY
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
Why energy efficiency?
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
Why energy efficiency?
cheapest energy is that which is not necessary to produce
EE is in the center of economy and political attention
EE contributes to fulfilment of main three targets of EU energy policy -
sustainability, security and competitivness
EE decreases dependance of economy on non-stabile prices of oil and gas
EE is part of healthy energy and economy policy of state
It supports local economy and its growth based on innovations
It increase lifetime of objects and technology equipment
Decreases operational costs, environmental impact
Saves money and time
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
WHAT IS AN ENERGY AUDIT (EA)?
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
WHAT IS THE AIM OF EA?
In case of EA as duty (Industrial consumers with annual energy consumption over 5,5
GWh/year) the procedure of EA as well as content of the report is determined by
Regulation No. 429/2009.
In case of voluntary EA is the content and focus as well as target given by customers
requirement.
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
MAIN TOPICS/AREAS OF EA
Subject of energy consumption analysis are energy resources consumed in the industrial
area, i.e.:
Electricity
Natural gas
Steam
Coal
Wood, wood chips/pellets
Fuels (petrol, oil, propane-butane).....
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
MAIN TOPICS/AREAS OF EA
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
WHAT OFFERS EA TO THE CUSTOMER?
identifies highest achievable potential of energy and costs savings and its effort,
points out on often visible as well as hidden technical/hygienic/safety deficiencies
of buildings and building and production technology equipment,...
recommends technical parameters of measures,
calculates investment needs of measures, their asset - economical, technical,
environmental,
proposes procedure for realisation of measures,
it is very effective technical, economical and management tool for investment
decision processes going out of economical modelling,
it is solid basement for effective control of energy consumption and herewith also
operational costs
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
ENERGY AUDIT - PRACTICE
1. Identification of subject of EA
2. Data collection, analysis and evaluation of current status
3. Proposal of EE and RES measures
4. Economy and environmental evaluation of measures
5. Proposal of at least two variants for implementation of measures and
recommendation of optimal variant
6. Drafting of written report from EA
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
CASE STUDY – chemical industry
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
Step 1: Identification – EA subject
a) Collection of main data about the customer and basic description:
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
Step 1: Identification – EA subject
Identification of activities
Type of activitiesi (NACE2) 2222
4 (PH – administrative part, administrative building,
Number of heated buildings: portable container housing units, building for
security)
Site plan:
Production of PE and PP folies (Rovinka)
Purpose of production
Production of re-granulate (BA)
Number of employees 100 (Rovinka) + 30 (BA, Istrochem)
Operation regime (days a week) 24 hours/ 7 days
Shape factor of building
Buidings Heated volume V [m3]
A/V [1/m]
Main building- production hall 26 890,0 0,37
Administrative building and Dressing
1 179,36 0,77
rooms
Container housing units 164,16 1,55
Security building 246,9 1,13
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
1 STEP: Identification of subject of EA – site plan
b) Description of main activities of EA
c) Site plan 1 – security
d) List of all buildings and theirs use, description of all
2 – AB, dressing rooms, showers
energy consumers
3 – new storage hall
5 4 – main production hall (offices,
social spaces, production hall
4 Bielloni, production hall A, B,
7
6 welding hall)
8 5 – storage hall – tent
2
3 6 – crusher of waste follies -
1 recycling
Vstup do areálu
7 – container housing units
8 – transformer station - TS 1, TS 2
TS3 – out of the area of the company
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
1 STEP: Identification of subject of EA – site plan (ISTROCHEM)
Production of re-granulate
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on energy inputs
Energy Annual costs
Input – fuels and energy Unit Amount
caloric
value
content EUR excl. - Collection of monthly energy
in MWh VAT
Purchase – electricity MWe 12 147,15 - 12 147 1 405 588 and water consumption of at
Purchase - heat GJ - - - - least of 3 last years!
Natural gas m3 - - - -
Brown coal t - - - -
- Collect data on costs coupled
Black coal t - - - - with purchase of energy for
Coke t - - - -
Other solif fossil fuels t - - - -
relevant 3 years
Heavy heating oil t - - - - - Most of the data from
- -
Biomass
Light heating oil
t
t
-
- - -
-
-
INVOICES
Diesel t 3,19 11, 66 37 4 250 - If possible – readings from
Petrol t 5,73 12,22 70 9 300 meters or data collected
Other energy gases (Propane) t 16,03 12,78 205 16 000
Secondary energy devided into
through e-manager application
- - - -
not used heat and others if available
RES devided into solar, wind,
geothermal and others
- - - - - Energy consumption that is
Other fuels - - - - given by climate conditions
Total fuel and energy input 12 459 1 435 139 should be re-calculated with
External customers 460 53 302
decree-days!!!
Total consumption of fuels and energy OSPRA INVEST, s.r.o. 11 999 1 381 836
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on energy inputs
Priemerné mes. spotreby a ceny elektrickej energie po mesiacoch za roky 2009-2010 v areále Rovinka
500 000 €
450 000
60 000
- No Natural gas consumption
400 000
50 000 - 2,6% - fuels
350 000
október
december
november
jún
február
marec
september
august
máj
júl
apríl
január
Priemerné mes. spotreby a ceny el. energie po mesiacoch za roky 2008-2010 v areále Istrochem
550 000
70 000
kWh
500 000 €
60 000
450 000
400 000
50 000
350 000
jún
marec
júl
apríl
január
február
august
október
november
december
september
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on transformation and el. distribution
- Who is power supplier (ZSE, a.s.),
measurement on NN or VN side
- Power supply through 3 TS, 3 x 22 kV line,
transformation from 22 to 420/230
- Data about transformers (type, year of
construction, output, connection, cooling?...
- Data about VN and NN distribution lines
(dimensions and lengths of distribution lines,
used materials, transmission power, scheme of
el. connection, technical state, technical state,
equipment with measurement and regulation,
control of el. review reports (duty))
- Data about switchboxes in the VN/NN
- Control of power factor correction
- Control of invoices on technical supply
conditions and tariffs
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection about main energy consumers
Main energy consumers:
A. Buildings
B. Production technology
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on main en. consumers - buildings
- Thermal-technical parameters of heated buildings,
- check project documentation
- check building materials and parameters of all building
envelope components,
- measure indoor temperature in heating period (ideally also
in summer)
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on main en. consumers - buildings
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on main en. consumers - buildings
- Heating: OSPRA INVEST (Rovinka, BA not analyzed)
- electric heating – el. infra-red heaters in production hall, el. convectors, el. oil
radiators
- indoor temperature: 22oC
- regulation (according to indoor temperature)
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on main en. consumers - buildings
- Cooling and ventilation
- Check and collect same data as in case of heating...
characteristic and technical data of source,
distribution, measurement®ulation…
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on main en. consumers - buildings
- OSPRA INVEST (Rovinka, BA not analysed) – coolling
- No central cooling system, only 2 adiabatic evaporative chillers installed on
the roof for 2 production halls
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on main en. consumers - buildings
- Indoor lighting
- Check for lighting system characteristics and parameters – type of lamps,
lighting sources, input power, type of ballast/driver and etc.
- Check way of operation and regulation
- Check consumption if measured, otherwise check all necessary inputs to
calculate lighting electricity consumption
- Check if lighting-technical conditions are observed
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on main en. consumers - buildings
- Indoor lighting – OSPRA Invest (Rovinka)
- Administrative spaces – associated lighting combined with daylight in-
built lamps with linear fluoresenc lighting sources type T8 (1 x 18W, 2 x
36W) with conventional ballast, in some technical places are conventional
incandescent lamps 60W
- Production hall – ceilling lamps with IP65, hang down in high of 4,5 m,
linear fluorescent lighting sources type T8 with input power 3x36W,
conventional ballast.......
Num
t
ber of Power W W
Pinšt(W) Preal (W) (h/year
functi input (kWh/year) (kWh/rok)
)
number onal (W)
Main object
Administrative
spaces 14 14 86 1 204 1 204 1 560 1 878,24 1 878,24
Toilet 3 3 60 180 180 520 93,60 93,60
Wellding hall 176 176 139 24 464 24 464 8 640 211 368,96 211 368,96
Toilet 4 4 60 240 240 1 620 388,80 388,80
Office 2 2 86 172 172 8 640 1 486,08 1 486,08
Hall B 134 134 139 18 626 18 626 8 640 160 928,64 160 928,64
Hall B 135 135 139 18 765 18 765 8 640 162 129,60 162 129,60
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection on en.
consumers – production processes
In case of technology consumption
- collection of technical data on electric
appliances/devices from documentation and
/or from labels (input power, voltage, output)
- operating mode and time of processes/devices
operation during year,
- check for technological schemes
- control of technical documentation
- notes from operation
- measured energy consumption of individual
devices or production sections (if measured
and processed)
- level of control of energy consumption and
regulation
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection electricity consumers - production
Input power Output Number Voltage Year of
Wellding hall Name
kW kW - V construction
Production of PP and PE
M19 18 n.a. 1 230/400 n.a.
bags
Production of PE bags BSM 1300 28 1 230/400 2009
Production of bags –
ROLO 3 16 n.a. 1 230/400 n.a.
welding of bags
Production of bags –
ROLO2 n.a. n.a. n.a.
welding of bags
COEMTER BETA 1 28 n.a. 1 230/400 n.a.
COEMTER BETA 2 n.a. n.a. 1 n.a.
COEMTER BETA 3 n.a. n.a. 1 n.a.
Production of bags STIEGLER - 1 28 n.a. 1 230/400 n.a.
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection electricity consumers - production
Except directly technology consumers, it is necessary to focus also on energy carriers
that are input for the production processes – OFTEN BIGGEST POTENTIAL FOR
PROPOSAL OF MEASURES:
- Compressed air
- Heat / Hot water / steam for technology purposes
- Cooling of technology devices
- Water treatment
- Waste water treatment
- and etc....
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection – main el. consumers - production
Compressed air – OSPRA Invest (Rovinka) – pneumatic driver
Is the most expensive energy carrier!!!!!
- 3 compressed air production stations – delivery to 2 central
compressed air distribution networks
- Type of compressors – screw compressors
- mater/slave – switch every 24 hours, regulation – according to
pressure in the network 7/8,5 atm.
- no continuous control of compressors (by inverter)
- no regular measurement of pressure decrease in the distribution
network
- no heat recovery
kW bar m3/min ks
power Year of
Hall A power input Pe number
output production
Screw compressor 37 8 5,9 2 n.a.
Hala Bielloni
BELT 55-8 60 n.a. n.a. 1 2011
Zvarovňa
Kaeser AS 35 22 7,5 n.a. 1 1986
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection – main el. consumers -
production
Cooling – technology purposes – OSPRA INVEST (Rovinka)
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection – main el. consumers - production
Cooling – technology purposes – OSPRA INVEST (Rovinka)
Cooling
Output Voltage Year of
Device Number output
production
kW kW V
Hall B
Coolling device RACA AIR 80 - R1 1 10 28 400 2009
Hall Bielloni
FRIGOSYSTEM RACA2 1 47 140 400 2009
Water treatment EUROWATER 1 2 n.a. n.a. 2000
Welding hall
74
Cooling device ERS SC64V, 1 22 230/400 2003
(pri 15°C)
Water treatment EUROWATER 1 2 n.a. n.a. 2000
Coolling for regranulation device REMA
Old coolling tower – out of operation
New coolling device EVK 324/09 Cofely 1 3 n.a. 400 2011
New water treatment - EUROWATER 1 n.a. n.a. n.a. n.a.
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: data collection – main el. consumers - production
Cooling – technology purposes – OSPRA INVEST
At least for the purpose of preparing energy balance, it is necessary to check also small
electric appliances – as their are not significant consumers further analysis were not
necessary
Input
Administrative appliances Number
power
Name kW -
PC 0,3 9
Printer 0,2 3
electric kettle 2 1
Copy maschines 0,5 2
Mikrovawe owen 1,2 1
Fax maschine 0,1 1
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: analysis and evaluation of current state
OSPRA INVEST - compiling basic energy balance (Rovinka+BA)
Row Indicator MWh/r tisíc eur/r
1 Input of fuels and energy 12 459 1 435 139
2 Change in stocks of fuel - -
3 Consumption of fuels and energy 11 999 1 381 836 Rovinka
4 Sale of energy to other customer 460 53 302
5 Final consumption of fuels and energy Electricity
(row 3 – row 4) – according to need 11 687 1 352 286
devide other types of fuels and energy Heat - -
Diesel 37 4 250
Petrol 70 9 300
Propane 205 16 000
6 Losses in own sources and distribution Electricity
(from value given in row 5) – according 12 1 389
needs devide into other types of fuels and Heat - -
energy
Others - -
7 Energy consumption for heating and DHW Electricity
(from value given in row 5) – according Heating 366 42 349
needs devide into other types of fuels and Electricity
energy DHW 34 3 934
Others
- -
8 Energy consumption for technology Electricity 11 275 1 304 614
purposes and other processes
(from value given in row 5) – according Heat
- -
needs devide into other types of fuels
and energy Others - -
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
2 STEP: analysis and evaluation of current state
OSPRA INVEST – analysis of electricity consumption
Analysis and evaluation of supply tarrifs
3 delivery points with reserved and max. reserved capacity (Rovinka)
Red – overrunning od ¼ max. Rok 2009 2010
Number of
Blue - overrunning of reserved capacity delivery point:
3106043653 3108116420 3108132200 3106043653 3108116420 3108132200
- Delivery point 3108116420 is Reserved
250 340 700 250 340 700
overrunning these values (winter - capacity [kW]
Max. reserved
el. heating, external consumer) capacity [kW]
300 360* 880 300 360 880
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
2 STEP: analysis and evaluation of current state
OSPRA INVEST – analysis of electricity consumption – production technology (Rovinka)
Total installed power input and el.
consumption
- Assessment of energy consumption going out from Regranulač
Suma Hala
Zvarovňa
Regranulač
ná linka Suma Hala
A
ná linka
operational hours, power input and load factors, 13%
14%
4%
Stl. vzduch
9% A
17%
Chladenie
- Technical state – satisfactory even most of the production Stl. vzduch
2%
3%
devices are old and energy intensive
- Motors with input power up to 100 kW are replaced by Chladenie
4%
Hall A – input power and assumed consumption. Hall B – input power and assumed consumption.
B2
B2 B3 B3
Bialloni 2%
A7 2% 2% B4 1%
A1 A7 Bialloni 2% B4
13% 23% 7% A1 3% 2% B8
B5 2%
28% 9%
A5 B8 14%
14% 23% B7
10% B5
24%
A5
17%
A4
14%
A2
18% B6
27%
A4 A3 B7
17% 14% 27% B6
A3 A2
12% 23% 50%
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
STEP 2: analysis and evaluation of current state
OSPRA INVEST – analysis of electricity consumption – production technology
Measurement and regulation - Production technology:
- Full automatic regime of most of the devices
- Way of operation is putted manually by employees
- Measurement is not provided for large consumers!
- Operation is given by order and type of foils ordered – in case of
Rovinka is not evaluated specific energy consumption of electricity
given by amount of produced foils (too many different processes –
individual processes are not monitored)
- In operation in BA – specific energy consumption has been
evaluated
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
2 STEP: analysis and evaluation of current state
Consumptio
OSPRA INVEST – heating and hot water Internal
Heat need for
Thermal
n of
temperatur gains from
Evaluation of thermal-technical properties of BUDOVA heating electricty for
e technology
heating
heated buildings (no measurement):
°C kWh/rok kWh/rok kWh/rok
- Calculation of heat need for heated buildings Production hall A,B 22 908 360 630 465 277 895
(720540-2) Administrative
- Estimation of heat gains building and dressing 20 52 320 - 52 848
rooms
- Estimation of consumption of electricity for Container buildings 20 18 173 - 18 356
heating Security building 20 16 464 - 16 630
- Technical state – satisfactory, regulation Total 995 317 630 465 365 729
according internal temperature
- Hot water – only teoretical calculation (no Spotreba leto - zima
measurement) – going out of normative 4 000 000
3 900 000
calculation 3 800 000
kWh
Vrá tni ca ;
18 173 kWh/r; 3 500 000
Budova
16 464 kWh/r; 397 185
2% 2%
a dmi ni s tra tívy 3 400 000
a š a tne;
52 320 kWh/r; El. energia - Tepelný zisk 3 300 000
5% vykurovanie z techn.;
277 895 630 465
3 200 000
kWh/r; 31% kWh/r; 69%
3 100 000
3 000 000
apr - sept okt - mar apr - sept okt - mar
Výrobná ha l a leto 2009 zima 2009 - 2010 leto 2010 zima 2010 - 2011
A,B; 908 360
kWh/r; 91%
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
2 STEP: analysis and evaluation of current state
OSPRA INVEST – indoor lighting
Calculation of consumption (no measurement) – Rovinka:
- Calculation of electricity consumption going out of input power, operation hours and
efficiency of lighting sources and type of ballast – 638,32 MWh/year
- Lighting is under-dimensioned on places with permanent stay of persons
- No regulation of lighting system that would switch or dim according to need –
currently manual
- Partly obsolete lighting – low efficiency of optical system, missing covers of lamps,
used linear fluorescent lamps with low specific output with classical ballast (20%
consumption of power input of lighting source)
- In part of production hall was made reconstruction with appropriate lamps, but some
of new lamps have classical ballast...
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
3. STEP: Proposal of EE and RES measures
Type of measures:
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
3. STEP: Proposal of EE and RES measures
OSPRA Invest - Rovinka
NON-COST Measures:
- Monitoring and evaluation of energy consumption on monthly basis
- Monitor and decrease internal temperature especially in administrative part were
was measured temperature higher by 2,2°C in comparison to normative requirements!
- Lower the reserved capacity to 660 kW eventually max. reserved capacity to 700 kW
in case of el. delivery point 3108116420
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
3. STEP: Proposal of EE and RES measures
OSPRA Invest - Rovinka
LOW-COST Measures:
- Connect heaters (DHW) through thermostats with timer in order to provide for
setback mode 3 hours before end of shift.
- Connect el. convectors (heating) through thermostats with timer in order to provide
setback mode of heating in administrative spaces (8 hours working time).
- Provide for monitoring and measurement of el. consumption of biggest el.
consumers
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
3. STEP: Proposal of EE and RES measures
OSPRA Invest - Rovinka
Investment costs
Total in EUR EUR 36 500
Energy consumption per unit:
Average el. price EUR/kWh 0,11
Energy savings:
Achievable electricity savings MWh/year 150
Cost savings (electricity) EUR/year 16 474
Simple payback period year 2,2
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
3. STEP: Proposal of EE and RES measures
OSPRA Invest - Rovinka
Investment costs
Total in EUR EUR 24 000
Energy consumption per unit:
Average el. price EUR/kWh 0,11
Energy savings:
Achievable electricity savings MWh/year 80
Cost savings (electricity) EUR/year 8 750
Simple payback period year 2,8
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
3. STEP: Proposal of EE and RES measures
OSPRA Invest - Rovinka
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
3. STEP: Proposal of EE and RES measures
OSPRA Invest - Rovinka
Investment measures – buildings – indoor lighting, i.e.:
- Replacement of existing lamps with lamps with IP65, high efficient optical system –
reflector, linear fluorescent lamps type Master TL5 HE ECO 45W and electronic
ballast.
Investment costs
Total in EUR EUR 47 000
Energy consumption per unit:
Average el. price EUR/kWh 0,11
Energy savings:
Achievable electricity savings MWh/year 208
Cost savings (electricity) EUR/year 22 880
Simple payback period year 2,1
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
3. STEP: Proposal of at least 2 variants of EE measures
OSPRA Invest - Rovinka i.e. - proposal of 2 variants
Energy Costs savings Simple
Investment
Measure savings (energy) payback
MWh/rok EUR/rok EUR rok
Frequency speed control of main driver of
extruder A1+replacement of snail, gearbox 150 16 517 160 000 16,7
and extrusion head (Rovinka)
Frequency speed control of main driver of
150 16 474 36 500 2,2
extruder B5 (Rovinka)
Frequency speed control of main driver of
80 8 752 24 000 2,8
extruder B6 (Rovinka)
Frequency speed control of main driver of re-
210 23 123 48 000 2,1
granulation line (BA)
Frequency speed control of main driver of
58 6 412 25 000 4,3
automatic mill KUNG (BA)
Main production hall in Rovinka – replacement of
66 7 216 14 280 2,0
gates, thermal barriers, copilits and thermotats
Administrative and dressing building – thermal
insulation, replacement of windows, thermostats - 26 2 840 16 749 7,5
Rovinka
Indoor lighting reconstruction - Rovinka 208 22 880 47 000 2,1
Total 947 104 213 371 529 3,9
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
3. STEP: Proposal of at least 2 variants of EE measures
OSPRA Invest - Rovinka i.e. – energy balance after realization for each variant
Before After
R. Indicator thousand
GJ/year GJ/year EUR/year
EUR/year
1 Inputs – fuels and energy 12 459 1 435 138 11 512 1 330 925
2 Changed state of resources - - - -
3 Consumption of fuels and energy 11 999 1 381 836 11 052 1 277 623
4 Sale of energy to external consumer 460 53 302 460 53 302
5 Final consumption of fuels and energy 11 999 1 381 836 11 052 1 277 623
6 Losses in el. distribution network 12 1 389 12 1 389
Losses in production and distribution of heat
7
from NG - - - -
Consumption of electricity for heating and
8
DHW 400 46 283 309 36 227
9 Consumption of NG for heating and DHW - - - -
10 Consumption of el. for technology purposes 11 275 1 304 614 10 419 1 210 457
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
4. STEP: Economy evaluation
- Simple payback period
IN = investment
CF – cash-flow
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
5. STEP: Environmental evaluation
Electricity
Emisssions
kg/MWh
Solid particles 0,28
SO2 1,87
NOx 2,88
CO 2,33
CO2 1084
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
5. STEP: Selection of variant
- Economy evaluation
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
5. STEP: Selection of variant
- Environmental evaluation
Before after Difference
Emissions
t/year t/year t/year
Variant 2
Solid partcles 3,3 3,0 0,3
SO2 6,1 5,6 0,5
NOx 33,7 30,9 2,7
CO 27,2 25,0 2,2
CO2 12 668,7 11 641,7 1 027,0
Selection criterias:
- Economy and environmental benefits
- Technical – lifetime of variants
- Operational – costs/changes of costs on maintenance and operation
- Legislative – if variants can bring from legislative pouint of view any complications
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713
Thank you for your
attention!
En-efekt, s.r.o., Ambrova 35, 831 01 Bratislava, e-mail: herdova@ecb.sk, Tel.: 0904 220 713