Speed and Position Encoder Solutions

for the Mining Industry

Speed and Position Encoder Solutions for the Mining Industry

Topics
- Company introduction
- Product overview
- Incremental encoders
- Electronic overspeed switch
- Absolute encoders
- Unit-One
- Magnetic encoder system MAG
- Fibre Optics
- Drive Solutions, Mobile Systems,
Power Generation, Energy Container
- Summary

www.huebner-giessen.com Slide 2 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Year of foundation: 1934

Employees: 95
Sales: 14 M EUR
Direct Export: 65%
Subsidiary: USA
International Representatives: 42 world-wide
Quality Management System: DIN EN ISO 9001:2008

www.huebner-giessen.com Slide 3 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Business Units

SENSORIK ENERGY and DRIVE SYSTEMS

• Analogue, incremental and absolute • Special machines for battery
encoder systems voltage
• Electrical overspeed switches • Development, manufacturing, sales
• Universal encoder systems of motors and generators
• Electronics/modules • Generators for wind- and water
• Fibre optics systems power stations
• Magnetic encoder systems • Test stands
• Accessories • Power generation-,
energy storage- and
• Couplings
energy management systems
• Construction and services
• Power- and control electronics
• Installation support
• EnergyContainer

www.huebner-giessen.com Slide 4 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Industries

Others 10%

Crane 20% Metals 45%

Mining 25%

www.huebner-giessen.com Slide 5 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Product program of Huebner Giessen

BU Sensorik

Speed detection – position detection

over speed monitoring – encoder solutions
• Incremental encoders
• Absolute encoders
• Universal encoder U-ONE®
• Magnetic encoder MAG
• Electronic overspeed switch
• DC-Tachometer
• Fibre optics and electronical
components
• Mechanical adapters and couplings

www.huebner-giessen.com Slide 6 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Incremental encoder series FG / FGH

• Pulse rates up to 1 million

• Redundant version
• Stainless steel shaft
• Protection class up to IP67
• Temperature range -50°C to 100°C

• HTL/TTL output
• 4 – 20 mA
• Fibre Optics

www.huebner-giessen.com Slide 7 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Incremental encoder series FG / FGH

For machine up to 150 mm

• FGH 40
• FGH 6
• FGH 8
• FGH 14

www.huebner-giessen.com Slide 8 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Incremental
Incrementalencoder
encoderseries
seriesFG
FG/ /FGH
FGH

Application
- Conveyors (motor, gear box, pulley)
- Crusher
- Shovels
- Bucket wheel excavators
- Stacker/Reclaimer
- Draglines
- Car dumper
- Underground mining
- Drilling rigs

speed feedback and slip monitoring

www.huebner-giessen.com Slide 9 © 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry

Open-pit mining Installation: China

Conveyor systems
Incremental encoder for
measurement of:
- Speed
- Overspeed
- Underspeed
- Belt tension
Degree of protection: IP 67
Encoder type FG 40

www.huebner-giessen.com Slide 10 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Open-pit mining Installation: Canada

Belt station
Incremental encoder for
measurement of:
- Speed
- Overspeed
- Underspeed
- Belt tension
Temperature: - 50 ... + 40 °C
Degree of protection: IP 66
Encoder type FG 4 K

www.huebner-giessen.com Slide 11 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Open-pit mining Installation: Germany

Bucket-wheel excavator
High-resolution
incremental encoder
with 1 Mio ppr
for precise control of
extremely low speeds
(stone recognition)

Encoder type FG 40 K

www.huebner-giessen.com Slide 12 © 2014 Johannes Huebner GmbH, Giessen - Germany

 Speed and Position Encoder Solutions for the Mining Industry

Open-pit mining
Opencast mining Installed encoder types on shovel (excavator)

Swing: encoder FGH 14

Hoist: encoder FGH 14

Propel (traction): encoder FGH 40 K Crowd: encoder FGH 14

www.huebner-giessen.com Slide 13 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Material handling Installation: India

Wagon tippler
for unloading of bulk
material
Absolute encoder with
DeviceNet® interface on
special bearing block, incl.
double coupling type HKD 5
for positioning
Absolute encoder
type AMN 58

www.huebner-giessen.com Slide 14 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Underground mining Installation: Germany

Hoist (winder) drum

Hollow shaft encoder in
redundant version with
attached electronic
overspeed switch
for speed and overspeed
control

Encoder assembly type

FGH 6 KK with EGS 4 K

www.huebner-giessen.com Slide 15 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Underground mining Installation: Germany

Deflection sheave
DC Tacho-generator with two
incremental encoders in
redundant version each
(totally 4 systems)
for speed and overspeed
control

Assembly type
TDP 1,2 + FG 4 KK + FG 4 KK

www.huebner-giessen.com Slide 16 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Underground mining Installation: Germany

Deflection sheave
Incremental encoder in
redundant version with
EMI-proof fiber optic signal
transmission
for speed and overspeed
control

Encoder type FG 4 LL

www.huebner-giessen.com Slide 17 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Electronic overspeed switch EGS® 40/41

EGS® 41 SIL 2 certified acc. to IEC 61508 and PLd acc. to ISO EN 13849-1

programmable, 2 independent switches, speed range from 0,5 rpm

www.huebner-giessen.com Slide 18 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Electronic overspeed switch EGS®® 40/41

Electronic
EGS overspeed
® 41 SIL 2 certified acc. to IEC switch
61508 andEGS
PLd acc.40/41
to ISO EN 13849-1
EGS® 41 SIL 2 certified acc. to IEC 61508 and PLd acc. to ISO EN 13849-1

Application
- Conveyors
- Down-Hill conveyors
- Hoist systems
- Ship Loader

Overspeed and underspeed monitoring

www.huebner-giessen.com Slide 19 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Open-pit mining Installation: Germany

Bucket-wheel excavator
Programmable electronic
overspeed switch for hoist
applications with high safety
requirements.
Installed on equipment
systems in brown coal mining

Electronic overspeed switch

type EGS 4 K

www.huebner-giessen.com Slide 20 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Open-pit mining Installation: Germany

Bucket-wheel excavator
High-resolution
incremental encoder
with 1 Mio ppr
for precise control of
extremely low speeds
(stone recognition)
Encoder type FG 40 K

www.huebner-giessen.com Slide 21 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Absolute Encoder
Optional with SIL/Ple-certification

Interfaces
- SSI
- ProfiBus
- CanBus
- ProfiNet
- ProfiSafe
- 4 – 20 mA
- others

www.huebner-giessen.com Slide 22 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Absolute Absolute
Encoder Encoder

Application
- Shovels
- Draglines
- Conveyor
- Ship Loader

Positioning

www.huebner-giessen.com Slide 23 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Open-pit mining Installation: China

Walking dragline
Incremental encoder FG 4 K
with special bearing block
and absolute encoder AMP

www.huebner-giessen.com Slide 24 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Universal Encoder U-ONE®

One device for

• Speed
• Over speed
• Position
• Additional function

www.huebner-giessen.com Slide 25 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Universal Encoder U-ONE®

Decoder Absolute output Switch board
UO-EM-D2 CANBus UO-EM-AMC

2 Fiber optics

Incremental output Absolute output

UO-EM-FG PROFIBus
UO-EM-AMP

Over speed 0,63 – 4800 rpm Electr. Cam Limit

UO-EM-EGS4 Switch UO-EM-ERC
U-ONE UOM 4 L-1212

www.huebner-giessen.com Slide 26 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Drilling Rig
U-ONE System onto GE-MOTOR: Mud Pumps
Temperature range -50°C up to +85°C

www.huebner-giessen.com Slide 27 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Magnetic encoder system MAG

for speed and position
Features and advantages
• For diameters up to 1300 mm
• Width smaller 50 mm
• No ball bearings
• Customize solution
• Option: split design

www.huebner-giessen.com Slide 28 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

MAG function principle

Scanning Head Fixing Scanning Head IP 66 (IP 68)

Basic Channel
90° Channel Pole Wheel
Inverted Signals

Marker Pulse
Motor Shaft

Magnetic Track Protection

www.huebner-giessen.com Slide 29 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Series MAG:integrated fiber optic transmitter

www.huebner-giessen.com Slide 30 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Series MAG: new absolute encoders with different interfaces

13 up to 16 bit
• SSI
• EtherCAT
• Parallel
• Profinet
• Profibus
• DeviceNet

All sizes from ø 50 mm

up to ø 1400 mm
Option: split ring design

www.huebner-giessen.com Slide 31 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Series MAG: new MiniMAG with inkremental output

• ø 50 ... 100 mm
• up to 2048 pulses
• option: marker pulse

www.huebner-giessen.com Slide 32 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Magnetic encoder system MAG

Application
- Conveyors (motor, gear box, pulley)
- Crusher
- Shovels
- Bucket wheel excavators
- Stacker/Reclaimer
- Draglines
- Car dumper
- Underground mining
- Drilling rigs

Speed, positioning and speed monitoring

www.huebner-giessen.com Slide 33 © 2014 Johannes Huebner GmbH, Giessen - Germany
Speed and Position Encoder Solutions for the Mining Industry

Fiber optics components

with integrated cable monitoring

www.huebner-giessen.com Slide 34 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Fiber optics components

Incremental encoder with integrated transmitter

Fiber optics decoder
with 2 output blocks
Incremental encoder with fiber HTL and/or TTL
optics connection

Copper cable

Fiber optics

For all series available

www.huebner-giessen.com Slide 35 © 2014 Johannes Huebner GmbH, Giessen - Germany
 Speed and Position Encoder Solutions for the Mining Industry

Separate Fiber Optics Components

Fiber optics decoder

Copper cable with 2 output blocks
HTL and/or TTL
Fiber optics transmitter
for switch boards

Copper cable
Fiber optics

Incremental encoder with

electrical signal transmission

Fiber optics transmitter protection class IP66

www.huebner-giessen.com Slide 36 © 2014 Johannes Huebner GmbH, Giessen - Germany

 Speed and Position Encoder Solutions for the Mining Industry

Separate Fiber Optics Components

Fiber optics decoder

with 2 output blocks
HTL and/or TTL
Copper cable Fiber cable transmitter
for switch boards

Fiber optics cable Copper cable

Incremental encoder with

electrical signal transmission

Fiber optics transmitter protection class IP66

www.huebner-giessen.com Slide 37 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Product program Huebner Giessen

Energy and Drive Systems

Drive Solutions, Mobile Systems, Power Generation

• DC motors
• Synchronous-servo motors
• Generators
• EnergyContainer

www.huebner-giessen.com Slide 38 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

EnergyContainer® 24kVA

• 20 ft. ISO container

• 20 kVA diesel generator
• 1.000 liters tank capacity
• 5 kW wind turbine
• 8.1 kWp photovoltaic-system
• 1200 Ah / 52 kWh battery capacity

• overall weight about 14 t

• output voltage 230 / 400 V / 50 Hz
• high efficiency with multichannel
• inverter
• optimized energy management
system

www.huebner-giessen.com Slide 39 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

EnergyContainer® 24kVA

Application
• Remote locations
• Pump stations
• Monitoring
• Emergency

www.huebner-giessen.com Slide 40 © 2014 Johannes Huebner GmbH, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry

Made in Germany

• Development
• Construction
• Production

www.huebner-giessen.com Slide 41 © 2014 Johannes Huebner GmbH, Giessen - Germany

Frank Tscherney
+49 641 / 79 69 -21
frank.tscherney@huebner-giessen.com