Proposal for Plastic Parts

Development -UTK
1- Currently we are procuring plastic And Rubber parts from South/RDR. Summary are as
below

RDR

Commodity in Nos
PLASTIC 12
RUBBER 14
Total 26

South

Commodity In Nos
PLASTIC 28
RUBBER 10
Total 38
For these parts, we have searched one
supplier in UTK.
The supplier name is M/s Jai Hind Auto
Tech. It is situated in RDR. The supplier is
currently supplying to Tata Motors, RDR.
The Supplier details are as below:
 JAI HIND AUTOTECH
INDUSTRIES
AN ANCILLARY OF RAJ GROUP OF Industries
[ISO/TS-16949-2009 Certified Company]

Fact. & Office: Plot No. 24C, Sector-11, TATA Vendor Park, IIE, SIDCUL Pantnagar, Dist.
U.S.Nagar

E MAIL :- sales.jaihind@gmail.com PHONE :- +91-05944-250595

MOB. :- +91-9917966860
Incorporated in the year 2016, To achieve
Core Competency, Jai Hind AutoTech
Industries integrated backwards to mold
manufacturing & designing and product design.

We are engaged in manufacturing, supplying

and exporting Rubber Extrusion, Metal
Molding, Plastic Molding, Rubber Molding
Automotive parts and Packaging. Over the
years, we have established ourselves in the
global market and at present, we are one of the
most reliable name in the industry. Being an
honest and dedicated company, We intent to
reach new heights by manufacturing best quality
products .
It is our constant Endeavour to produce The right component right the first time and
all the time. Optimal Utilization of Man, Machine, Material and Method To achieve the
required quality at a Competitive cost in specified time of Delivery.

Providing defect free product to customer

Eliminating field failure
Ensuring on time delivery of product
Minimizing in house nonconformities in the product
Enhancing product & tooling development capabilities
Improving employees competence and involvement
Improving customer satisfaction
TATA MOTORS LIMITED(PantNagar).
TATA MOTORS LIMITED(Dharwad).
TATA MOTORS LIMITED (Faridabad).
TATA MOTORS LIMITED (Lucknow).
TATA MOTORS LIMITED (Coimbatore).
ANSUIA AUTO COMPONENTS LTD.
MINDA INDUSTRIES LTD.
PRICOL LTD.
LUMAX INDUSTRIES
MARATHON ELECTRIC
Leveraging upon our technological expertise and streamlined facilities, we have been
able to meet with all the demands of the clients. Our sophisticated facilities have
enabled us keeping pace with the ever-changing demands of the market. With our
consistent service & on-time delivery, we strive to maintain our goodwill that we have
achieved so far., Today, we are more focused on:

· Client satisfaction

· Following ethical business standards

· Technological up gradation of our processes

· Healthy Competitiveness
We are a leading name in manufacturing a diverse range of Rubber Extrusion, Plastic
Molded, Rubber Molded Automotive and Packaging, Our vast range includes Plastic
Molded Automobile Products, Car Assembly Parts, Metal Insert Molding and Car Door
Handles. These products are as par with durability, reliability, highly rated
functionality, accuracy, flawless design and other user-friendly features.
All the products are manufactured using premium Quality Raw Materials, which are
sourced from most trusted suppliers. Some of our suppliers are:
 Indian Oil Corporation LTD.
 Reliance Industries LTD.
 Du Pont (India) LTD.
 KLJ polymers & chemicals LTD.
 SRF Polymers LTD.
 Autotech Polymers India Pvt. Ltd.
 Thai Polyacetal Co. Ltd .
 SCJ Plastics Ltd .
Activities Implemented and monitored by SIT
Capturing Customer Voice through Customer Satisfaction report .
1-S,2-S and Visualization
Customer Concern (QCD) through why-why Analysis.
Red Bin Analysis using basic QC Tools
Daily Work Management for Target Monitoring.
Fire & Safety points implementation
Operator Training
Machine down time
10 New Kaizen/month/vendor.
Monthly Performance Review at In-house & Collaborative
Cost of poor Quality
Inventory Turn over Ratio
Energy Consumption Management
Suggestion scheme Implementation
Quality Circle Activity Status
MPS Project Status
Initial Supply Control
Model Line Improvement
 State of the Art, WINDSOR, ELECTRONICA, HAXINE, HAITAI, JETMASTER,
GOLDCOIN, PLASTIN, TKC.

 Machines capacity 60 Ton to 450 Ton.

 All Machines having individual material loader and Hooper dryers.

 Dehumidifier Unit (Motan Make) capacity 150 Kg.

 Mould Temperature controller ( Oil & Water Type).

 Hot runner temperature controller(up to 3 zones).

M/C NO. CAPACITY MAKE BY M/C NO. CAPACITY MAKE BY

1 450 TON WINDSOR 19 128 TON JETMASTER

20 128 TON JETMASTER
2 400 Ton ELECTRONICA
21 128 TON JETMASTER
3 350 TON HAXINE
22 120 TON HAXINE
4 330 TON HAITAI
23 120 TON HAXINE
5 250 TON WINDSOR
24 120 TON HAXINE
6 250 TON WINDSOR 25 120 TON ELECTRONICA
7 230 TON HAITAI 26 120 TON HAXINE
8 180 TON WINDSOR 27 120 TON HAXINE
9 180 TON WINDSOR 28 120 TON ARBOUR

10 180 TON ELECTRONICA 29 120 TON PLASTIN

11 168 TON JETMASTER 30 100 TON GOLDCOIN

31 100 TON TKC
12 168 Ton JETMASTER
32 100 TON PLASTIN
13 168 TON Jet Master
33 80 TON HAXINE
14 150 TON GOLDCOIN
34 80 TON PLASTIN
15 150 Ton ELECTRONICA
35 80 TON TKC
16 150 Ton HAXINE 36 60 TON MAITHAN
17 150 TON PLASTIN 37 50 Ton Toshiba
18 128 TON JETMASTER 38 10 LTR ( BLOW MOULDING ) JAGMOHAN
S/N Machine Specification Make S/N Machine Specification Make
1 D.G Set 400 K.V.A KIRLOSKAR
12 Milling Machine 3 H.P.
Profile
2 Projector 1 13 Drilling Machine 1 H.p
2 Oven Pre heating 3.5 KW 14 Air Copressor 5 H.p ELGI
3 Annealing Heating 5 KW 15 Cooling Tower 200 TR DRY COOL
4 Press 10 ton
16 Water Coler 40 Ltr VOLTAS
Surface
5 Grainder 7 H.P 17 Pump 3 H.P KIRLOSKAR
Bench
6 Grinder 1 H.P 18 Pump 5H.P LUBI
Tool 19 Jet Pump 10 H.P KSB
7 Grinder 1 H.P Hydraulic
8 E.D.M 2 H.p Electronica 20 Trolley 2.0 Ton NILKAMAL

9 Lathe M/C 2 H.p 21 Hydraulic Lifter 1.5 Ton NILKAMAL

10 Lathe M/C 3 H.p 22 Crane 8 Ton
Milling
23 Crane 5 Ton
 We have negotiated with the Supplier for 5 parts(in 1st Phase). For that
Saving for the parts are as below:

New Supplier(Jai Hind, RDR) Cost Existing Supplier Cost

Saving in
Existing Saving/ Saving/P Total If SOB will be
Packi Existing Packin Saving/P BOM Monthly SOB % case of 50%
S. NO Part Name PART NO Basic TPT Final Existing Supplier Supplier's TPT Final Part(Ba art(Packi Saving/P 100%
ng Cost g art(TPT) Qty(B) Qty( C) (D) SOB
Location sic) ng) art(A) (A*B*C)
(A*B*C*D)
Prakash
1 Embellisher LH F2823060 196.57 - - 196.57 Hosur 219.00 4.20 - 223.20 22.43 4.20 - 26.63 1 2000 50% 26,630.00 53,260.00
Technoplast
Prakash
2 Embellisher RH F2822960 196.57 - - 196.57 Hosur 219.00 4.20 - 223.20 22.43 4.20 - 26.63 1 2000 50% 26,630.00 53,260.00
Technoplast
3 Front Cover N F5J01168 43.22 - - 43.22 Mutual Ind Silvasa 47.46 1.82 0.69 49.97 4.24 1.82 0.69 6.75 1 2000 50% 6,749.44 13,498.88

4 Rear Cover N F5J01368 23.41 - - 23.41 Mutual Ind Silvasa 25.70 0.95 0.38 27.03 2.29 0.95 0.38 3.62 1 2000 50% 3,622.00 7,244.00
Prakash
5 Handle 7.85 - - 7.85 Hosur 8.74 0.52 - 9.26 0.89 0.52 - 1.41 1 2000 50% 1,410.00 2,820.00
F7617360 Technoplast
65,041.44 130,082.88
 If we start the business with the said supplier, Saving will be as
below(Commodity and Location wise)

RDR

COMMODITY Monthly Saving Considering 50% SOB Yearly Saving

PLASTIC 180,971.55 2,171,658.60
RUBBER 601,128.00 7,213,536.00
Grand Total 782,099.55 9,385,194.60

South

COMMODITY Monthly Saving Considering 50% SOB Yearly Saving

PLASTIC 1226263.05 14715156.6
RUBBER 705715.2 8468582.4
Grand Total 1931978.25 23183739