Sultanate of Oman

Ministry of Transport and

Communications
Development of Salalah International
Airport

Fuel Supply System

 Development of Salalah International Airport
Fuel Supply System

• SCOPE OF WORKS:
– FUEL HYDRANT LINES:
• 2 PARALLEL DN250 LINES, TOTAL 3400m (2x1700m) COMPLETE WITH LOW POINT
• 5 HEADER PITS, COMPLETE WITH MOTORISED VALVES, LEAK DETECTION INSTRUMENTATION AND ACCESS
PLATFORMS
• FUEL HYDRANTS FOR 6 CARGO AND 12 PASSANGER AIRCRAFT PARKING POSITIONS
• EMERGENCY SHUT-DOWN (ESD) BUTTONS NEAR HYDRANTS
• CABLING FOR ESD AND LEAK DETECTION SYSTEMS
 Development of Salalah International Airport
Fuel Supply System

• SCOPE OF WORKS:
– FUEL FARM:
THE FUEL FARM IS LOCATED TO THE WEST OF THE PARKING APRONS. THE MAIN FACILITY IS ON THE LAND SIDE.
ONLY THE REFUELER ON/OFF LOADING AND TEST RIG ARE ON THE AIR SIDE. THEY ARE CONNECTED TO THE MAIN
FACILITY VIA PIPES.
• 3 EA. 1400 m3, 1 EA. 310 m3 VERTICAL CYLINDRICAL STORAGE TANKS COMPLETE WITH INSTRUMENTATION
AND FIRE FIGHTING ACCESSORIES. INTERNALLY COATED WITH FUEL RESISTANT PAINT. TANK FOUNDATION LEAK
DETECTION SYSTEM IS VIA IMPERVIOUS MEMBRANE.
• 5 EA. UNDERGROUND STORAGE TANKS; 3 SLOP TANKS & 2 PRODUCT RECOVERY TANKS COMPLETE WITH
INTERCONNECTING PIPING AND TRANSFER AND DRAIN PUMPS.
• 2 EA. 150 m3/h LAND SIDE OFF-LOADING BAYS COMPLETE WITH FLUSHING AND SAMPLING EQUIPMENT,
PUMPS, FILTER WATER SEPARATORS AND METER. ALL UNDER A SHED WITH FIRE EXTINGUISHING SYSTEM.
• 1 EA. 88 m3/h AIR SIDE ON LOADING BAY COMPLETE WITH METERING FACILITIES . ALL UNDER A SHED WITH
FIRE EXTINGUISHING SYSTEM.
• 1 EA. 150 m3/h AIR SIDE OFF LOADING BAY COMPLETE WITH FLUSHING AND SAMPLING EQUIPMENT, PUMPS,
FILTER WATER SEPARATORS AND METER . ALL UNDER A SHED WITH FIRE EXTINGUISHING SYSTEM.
• 1 EA. TEST RIG CAPABLE OF TESTING AND CALIBRATING REFUELERS AND DISPENSERS.
• LEAK DETECTION TESTING AND MONITORING SYSTEM (SOFTWARE AND HARDWARE)
• CONTROL AND MONITORING SYSTEM FOR THE FUEL FARM AND FUEL HYDRANT SYSTEM (SOFTWARE AND
HARDWARE)
 Development of Salalah International Airport
Fuel Supply System
• SCOPE OF SERVICES AND DELIVERABLES:
– DESIGN:
DESIGN OF THE FUEL SUPPLY SYSTEMS, COMPLETE WITH CONTROL AND MONITORING
AND FIRE FIGHTING SYSTEMS WILL BE SUBCONTRACTED TO AN EXPERIENCED DESIGN
FIRM. SCOPE OF DESIGN WORKS AND A SHORT LIST OF DELIVERABLES IS AS FOLLOWS:
 Development of Salalah International Airport
Fuel Supply System
• SCOPE OF SERVICES AND DELIVERABLES:
• INTERIM DESIGN:
BASIC DESIGN GIVEN WITH THE TENDER WILL BE EVALUATED ACCORDING TO THE STANDARDS AND
SPECIFICATIONS QUOTED IN THE TENDER.
A “BASIS OF DESIGN” AND “SYSTEMS DESCRIPTION” WILL BE PREPARED PRIOR TO DETAILED DESIGN CLEARLY
INDICATING THE CHANGES TO THE TENDERED DESIGN AND REASONS.
“GENERAL LAY-OUT” FOR FUEL FARM AND “PLAN” FOR FUEL HYDRANT.
“P&ID” DIAGRAM OF THE FUEL AND FIRE FIGHTING SYSTEMS
“BASIC DESIGN” FOR TANKAGE
“LAY-OUT” DRAWINGS FOR ON/OFF LOADING BAYS & TEST RIG
“LAY-OUT” DRAWING FOR FOAM STORAGE AND PUMPING FACILITY
“LAY-OUT” DRAWING FOR FUEL AND FIRE FIGTING PIPING
 Development of Salalah International Airport
Fuel Supply System
• SCOPE OF SERVICES AND DELIVERABLES:
• DETAILED DESIGN:
PIPING “LAY-OUT”, “SECTIONS” AND “ISOMETRICS” FOR FUEL AND FIRE FIGHTING PIPING
“HYDRAULIC ANALYSIS” AND “PUMP SELECTIONS” FOR FUEL AND FIRE FIGHTING SERVICES
“SURGE” AND “STRESS ANALYSIS” FOR FUEL PIPING
“SINGLE LINE” DIAGRAM FOR POWER DISTRIBUTION
“BLOCK” AND “TERMINATION DIAGRAMS” FOR SIGNAL AND CONTROL CABLING
“MATERIAL TAKE-OFF”, “DATA SHEETS” AND “PURCHASING SPECIFICATIONS” FOR ALL EQUIPMENT
 Development of Salalah International Airport
Fuel Supply System

• PROCUREMENT:
MATERIAL AND EQUIPMENT:
PROCUREMENT OF MATERIAL AND EQUIPMENT WILL BE CARRIED OUT IN-HOUSE AS PER THE
PURCHASING SPECIFICATIONS PREPARED BY THE DETAILED ENGINEERING SUBCONTRACTOR AND
APPROVED BY THE ENGINEER.
EXPEDITING OF THE PURCHASED MATERIAL WILL BE HANDLED IN-HOUSE.

CONSTRUCTION:
CONSTRUCTION ACTIVITIES WILL BE DIVIDED TO TWO MAIN SECTIONS AND SUBCONTRACTED TO
COMPANIES WITH PREVIOUS EXPERIENCES IN INDUSTRIAL PLANTS AND/OR FUEL SYSTEMS.
MECHANICAL:
PIPING (INCLUDING SUPPORTS AND FITTINGS), TANKAGE, INSTALLATION OF EQUIPMENT AND
MECHANICAL INSTALLATION OF INSTRUMENTS.
PAINTING OF STEEL STRUCTURES WILL ALSO BE INCLUDED IN THIS SUBCONTRACT
ELECTRICAL AND INSTRUMENTATION:
POWER DISTRIBUTION, CONTROL AND MONITORING SYSTEM, SIGNAL AND CONTROL CABLING
(INCLUDING CABLE TRAYS, CONDUITS AND SUPPORTS).
 Development of Salalah International Airport
Fuel Supply System

• CONSTRUCTION:
PURCHASED MATERIAL AND EQUIPMENT WILL BE HANDED OVER TO THE DESIGNATED
SUBCONTRACTORS AT SITE.

QUALITY OF THE WORKS WILL BE MONITORED BY SITE SUPERVISION USING INSPECTION

AND TESTING PROGRAMS WHICH WILL BE ALSO BE APPROVED BY THE ENGINEER PRIOR
TO COMMENCEMENT OF THE WORKS.
PROGRESS OF THE WORKS WILL BE MONITORED BY A DEDICATED SCHEDULE
SUPERVISOR AGAINST MAIN TIMELINE FOR THE PROJECT APPROVED BY THE ENGINEER.
 Development of Salalah International Airport
Fuel Supply System
• QUALITY ASSURANCE:
ENGINEERING:
AN ENGINEERING QUALITY PLAN WILL BE PREPARED BY THE ENGINEERING SUBCONTRACTOR AND
FURTHER TO THE APPROVAL BY THE CONTRACTOR, WILL BE SUBMITTED TO THE ENGINEER.
ALL DELIVERABLES WILL BE SUBJECT TO THE PROVISIONS OF THIS PLAN BEFORE SUBMITTAL.

PROCUREMENT:
PURCHASING QUALITY PLAN WILL BE PREPARED FOR EACH PURCHASE SPECIFICATION CLEARLY
OUTLINING THE TESTS, CERTIFICATION, DOCUMENTATION AND CHECK POINTS FOR INSPECTION,
WITNESSING AND REVIEWING. FACTORY TESTS WILL ALSO BE CLEARLY DEFINED. THESE WILL BE
SUBMITTED TO THE ENGINEER FOR APPROVAL.
A COMPLIANCE CHECKLIST WILL BE AVAILABLE FOR EACH ITEM THAT NEEDS TO BE COMPLETED PRIOR
TO SHIPMENT.

CONSTRUCTION:
QUALITY OF THE WORKS WILL BE MONITORED BY SITE SUPERVISION USING INSPECTION AND TESTING
PROGRAMS WHICH WILL BE ALSO BE APPROVED BY THE ENGINEER PRIOR TO COMMENCEMENT OF THE
WORKS.
A COMPLIANCE CHECKLIST WILL BE AVAILABLE FOR EACH EQUIPMENT AND SYSTEM TO BE INSTALLED
THAT NEEDS TO BE COMPLETED PRIOR TO COMMISSIONING.
 Development of Salalah International Airport
Fuel Supply System

• SPECIFICATIONS :
MAJOR CONTRACT SPECIFICATIONS FOR THE WORKS ARE LISTED BELOW:
DOCUMENT NO REVISION POS. TITLE
SA-000-R-11130 T01 3000 Mechanical & Electrical Works General Requirements
SA-000-R-11131 T02 3100 Piping Installations, Common Requirements
SA-000-R-11136 T01 3600 Fuel Hydrant Systems
SA-000-R-11143 T01 4300 Control and Monitoring Systems
SA-000-R-11146 T02 4600 Aviation Fuel Farm
 Development of Salalah International Airport
Fuel Supply System

• SPECIFICATIONS :
MAJOR INTERNATIONAL STANDARDS REFERENCED IN THE CONTRACT
SPECIFICATIONS FOR THE FUEL SYSTEM ARE LISTED BELOW:
STANDARD NO TITLE
API RP 1540 Design, Construction, Operation and Maintenance of Aviation Fuelling Facilities
API 650 Welded Steel Tanks for Oil Storage
API 685 Sealless Centrifugal Pumps for Petroleum, Heavy Duty Chemical, and Gas Industry Services
API 1581 Specifications and qualification procedures, Aviation jet fuel filter/separators
API 1585 Guidance in the Cleaning of Aviation Fuel Hydrant Systems at Airports
ASME B31.3 Process piping
IEC 60204-1 Safety of Machinery -Electrical equipment of machines -Part 1: General requirements
IP 15 Institute of petroleum model code of safety practice for the petroleum industry, Part 15. IP 15,
Area classification code for installations handling flammable fluids
NFPA 30 Flammable and combustible liquids code
NFPA 407 Aircraft fuel servicing
JIG 1 Joint Inspection Group Guideline 1 -Issue 10 (IATA) Guidelines for Aviation Fuel Quality Control
& Operating Procedures for Joint Into-Plane Fuelling
JIG 2 Joint Inspection Group Guideline 2 -Issue 10 (IATA) Guidelines for Aviation Fuel Quality
Control & Operating Procedures for Joint Airport Depots
JIG 3 Joint Inspection Group Guideline 3 -Issue 10 (IATA) Guidelines for Aviation Fuel Quality
Control & Operating Procedures for Jointly Operated Supply & Distribution Facilities
 Development of Salalah International Airport
Fuel Supply System
• MAJOR EQUIPMENT & PROPOSED SUPPLIERS :
PRELIMINARY LIST OF SUPPLIERS FOR MAJOR EQUIPMENT IS BELOW. THE LIST IS SUBJECT TO
CHANGE IN THE COURSE OF THE WORKS:

FUEL HYDRANT SYSTEM:

MATERIAL/EQUIPMENT PROPOSED SUPPLIER
LINE PIPES Ümran Boru
Borusan / Mannessmann
Noksel
LINE VALVES Cameron
Crane
Vanasan
Varnasan
PIT VALVES Whittaker
Cla-Val
Eaton Carter
HYDRANT PIT Cavotec Dabico
GNY
Warner Lewis
 Development of Salalah International Airport
Fuel Supply System
• MAJOR EQUIPMENT & PROPOSED SUPPLIERS :
PRELIMINARY LIST OF SUPPLIERS FOR MAJOR EQUIPMENT IS BELOW. THE LIST IS SUBJECT TO
CHANGE IN THE COURSE OF THE WORKS:

FUEL FARM:
MATERIAL/EQUIPMENT PROPOSED SUPPLIER
PIPES Tenaris
Jesco
Trauvay Cauvin
VALVES Cameron
Crane
Vanasan
Varnasan
PUMPS Dickow
Sulzer
KSB
FILTER / WATER SEPARATOR Faudi
Facet
Velcon
 Development of Salalah International Airport
Fuel Supply System
• MAJOR EQUIPMENT & PROPOSED SUPPLIERS :
PRELIMINARY LIST OF SUPPLIERS FOR MAJOR EQUIPMENT IS BELOW. THE LIST IS SUBJECT TO
CHANGE IN THE COURSE OF THE WORKS:

FUEL FARM (CONT.D):

MATERIAL/EQUIPMENT PROPOSED SUPPLIER
STEEL PLATES Erdemir
Arcelor / Mittal
LEAK DETECTION SYSTEM Vista Leak Detection
Hansa Consult
Cavotec
 Development of Salalah International Airport
Fuel Supply System
• CONSTRUCTION STEPS:
FUEL HYDRANT SYSTEM:

INSULATING JOINT AT FUEL FARM EXIT

6” HYDRANT PIT
CONNECTIONS
 Development of Salalah International Airport
Fuel Supply System
• CONSTRUCTION STEPS:
FUEL HYDRANT SYSTEM (CONT.D):

HEADER PIT CONSTRUCTION HEADER PIT CONSTRUCTION (INSIDE)

(OUTSIDE)

FOAM PIGGING FOR CLEANING AND DEWATERING

 Development of Salalah International Airport
Fuel Supply System
• CONSTRUCTION STEPS:
FUEL FARM:

TANK BOTTOM CONSTRUCTION TANK CONSRUCTION (GENERAL)

TANK FARM, INTERCONNECTING PIPING

 Development of Salalah International Airport
Fuel Supply System
• CONSTRUCTION STEPS:
FUEL FARM (CONT.D):

FUEL HYDRANT SYSTEM

PUMPING STATION
 Development of Salalah International Airport
Fuel Supply System
• CONSTRUCTION STEPS:
FUEL FARM (CONT.D):

FLOATING SUCTION ARM MANIFOLD CONSTRUCTION

MANIFOLD CONSTRUCTION