The document discusses three main types of power systems used for machines: electrical, pneumatic, and hydraulic. The electrical power system uses a network to supply power to homes and industries from generators through transmission and distribution systems. Pneumatic systems use compressed air and pressure differentials to create movement, similar to hydraulics which use liquids instead of gases. Hydraulic systems are commonly used where large, precise forces are required, as seen in vehicles, construction equipment, and industrial machinery. Key differences are that pneumatic systems use compressed air while hydraulic systems use pressurized liquids like oil. Pneumatic systems generally have lower costs and simpler designs than hydraulic systems.
The document discusses three main types of power systems used for machines: electrical, pneumatic, and hydraulic. The electrical power system uses a network to supply power to homes and industries from generators through transmission and distribution systems. Pneumatic systems use compressed air and pressure differentials to create movement, similar to hydraulics which use liquids instead of gases. Hydraulic systems are commonly used where large, precise forces are required, as seen in vehicles, construction equipment, and industrial machinery. Key differences are that pneumatic systems use compressed air while hydraulic systems use pressurized liquids like oil. Pneumatic systems generally have lower costs and simpler designs than hydraulic systems.
The document discusses three main types of power systems used for machines: electrical, pneumatic, and hydraulic. The electrical power system uses a network to supply power to homes and industries from generators through transmission and distribution systems. Pneumatic systems use compressed air and pressure differentials to create movement, similar to hydraulics which use liquids instead of gases. Hydraulic systems are commonly used where large, precise forces are required, as seen in vehicles, construction equipment, and industrial machinery. Key differences are that pneumatic systems use compressed air while hydraulic systems use pressurized liquids like oil. Pneumatic systems generally have lower costs and simpler designs than hydraulic systems.
The document discusses three main types of power systems used for machines: electrical, pneumatic, and hydraulic. The electrical power system uses a network to supply power to homes and industries from generators through transmission and distribution systems. Pneumatic systems use compressed air and pressure differentials to create movement, similar to hydraulics which use liquids instead of gases. Hydraulic systems are commonly used where large, precise forces are required, as seen in vehicles, construction equipment, and industrial machinery. Key differences are that pneumatic systems use compressed air while hydraulic systems use pressurized liquids like oil. Pneumatic systems generally have lower costs and simpler designs than hydraulic systems.
Power transmission is the movement of energy from its place of
generation to a location where it is applied to performing useful work. Power is defined formally as units of energy per unit time. OR Power is the rate of energy generation or use, measured in Watts = [Joules / sec]. Power systems used for machines are mainly Three types these are;
1.Electrical power system
2. Pneumatic Power System
3. Hydraulic Power system
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1.Electric power system: is a network of electrical components used to supply, transmit and use electric power. An example of an electric power system is the network that supplies a region's homes and industry with power—for sizable regions, this power system is known as the grid and can be broadly divided into the generators that supply the power, the transmission system that carries the power from the generating centers to the load centers and the distribution system that feeds the power to nearby homes and industries.
The majority of these systems rely upon three-phase AC power—the
standard for large-scale power transmission and distribution across the modern world.
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2.Pneumatic power system Pneumatic : from the Greek (pneumn) for wind or breath. Pneumatics is a type of power transmission that uses a gas ( in our case, air) and pressure differential to create movement. Akin to Hydraulics, but hydraulics use oil, water, or other fluids instead of gases. Pneumatic systems use air to transfer force from one point to another. “Air is Compressible” Compressible: This describes whether it is possible to force an object into a smaller space than it normally occupies. For example, a sponge is compressible because it can be squeezed into a smaller size. and “liquid is Incompressible” ƒIncompressible: The opposite to compressible. When a “squeezing” force is applied to an object, it does not change to a smaller size. Liquid, for example hydraulic fluid, possesses this physical property.
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Compressor Driller Machine
Jack hammer
Fig.1. Examples of Pneumatic
Machines Department of Mining Engineering 5 3.Hydraulic power system Hydraulic: from the Greek words (hydra) for water and aulos for a pipe. Hydraulic systems use liquid to transfer force from one point to another. Hydraulic systems are commonly used where mechanisms require large forces and precise control. Examples: Include vehicle power steering and brakes, hydraulic jacks and heavy earth moving machines. Liquid is ideal for transferring a force from the control mechanism to the mechanism doing the work. For example transferring force from the brake pedal to the wheel brake in a car. Uses of hydraulics power Hydraulics plays an important role in many industries; there are a lot of hydraulic applications in manufacturing, transportation, and construction sectors. Hydraulics systems are used where large, precise forces are required.
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Hydraulic power, also called Fluid Power, power transmitted by the controlled circulation of pressurized fluid, usually a water-soluble oil or water–glycol mixture, to a motor that converts it into a mechanical output capable of doing work on a load. Hydraulic power systems have greater flexibility than mechanical and electrical systems and can produce more power than such systems of equal size. They also provide rapid and accurate responses to controls. As a result, hydraulic power systems are extensively used in modern aircraft, automobiles, heavy industrial machinery, and many kinds of machine tools.
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Back Hoe Machine Hydraulic Shovel
Front End Loader(FEL) Dumper
Fig.2. Examples of Hydraulic Machines
Department of Mining Engineering 8 Hydraulic and Pneumatic Motors
Pneumatic Power - Air-powered cylinders
• Compressed air • Either stored on board or injected by a pump • Produces linear motion through activation of cylinders
Hydraulic Power - Fluid (non-air)-powered cylinders
• Uncompressible fluid, most often oil. • Requires a pump to generate the pressure and flow rate needed. • Complex and difficult to build effectively, and costly.
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Table 1. Pneumatic and Hydraulic Difference
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Hydraulic and pneumatic power systems Despite the immense capabilities of hydraulics presented in terms of moving higher loads and in other industrial utilization, pneumatics are still in wide use today. Some applications and advantages of pneumatics in industry, Pneumatics is study of mechanical motion caused by pressurized gases and how this motion can be used to perform engineering tasks. Pneumatics is used mainly in mining and general construction works. Pneumatic devices are used frequently in the dentistry industry across the world. On the other hand, hydraulics means use of pressurized fluids to execute a mechanical task. Hydraulics is frequently used in the concepts of turbines, dams, and rivers. Air brakes in buses, air compressors, compressed air engines, jackhammers, and vacuum pumps are some of the most commonly used types of mechanical equipment that are based on pneumatics technology.
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Advantages of Pneumatics over Hydraulics Like hydraulics, pneumatics is a type of fluid power application where instead of an incompressible liquid, pneumatics employ gas in their system. Hydraulics present certain advantages over pneumatics, but in a given application, pneumatic powered equipment is more suitable, particularly in industries where the factory units are plumbed for compressed air. Department of Mining Engineering 12 The air used in pneumatic devices is dried and free from moisture so that it does not create any problem to the internal parts of the system. Moreover, to avoid corrosive actions, oil or lubricants are added so that friction effects can be reduced. Compressed air is used in most of the machines and in some cases compressed carbon dioxide is used. As most of the pneumatic devices are air based, they have a less complicated design and can be made of inexpensive material. Mass production techniques can be adopted to produce pneumatic systems, which not only save money but save time too. Department of Mining Engineering 13 Initial cost is less; hydraulics equipment cost as much as twice the price of pneumatic equipment. A pneumatic water treatment automation system reduces the costs of installation and operation compared with conventional electrical installations. For opening and closing of underwater valves, pneumatic systems work well because they can sustain overload pressure conditions. Pneumatic actuators also have long life and perform well with negligible maintenance requirement throughout their life cycle. Very suitable for power transmission when distance of transmission is more.
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The major disadvantage of pneumatic systems is that they
cannot be employed for tasks that require working
under high pressures. However, modern technology is working on finding better solutions to this address this problem so that heavy engineering tasks can be executed using pneumatic devices. In order to execute low scale engineering and mechanical tasks, pneumatic devices would be the best suited and a viable alternative over hydraulic systems.
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“ INDIVIDUAL ASSIGNMENT”
1.Explain briefly about the different
mechanical excavation machines applicable for both surface and underground mining?