 Group Members:-

 Pawan Shroff.(09B746)
 Mayur Kedare.(09B730)
 Rajat Kumar.(09B702)
 Akshay Dalvi.(09B713)
 Seema Yadav.(09B755)
 Sonal Ghare.(09B720)
 Malti shrinivas.(09B740)
 General industries.

 Manufacturers of Plastic industrial components

& Household plastic ware.

 The bush manufactured by this company is

supplied to Oil, Electrical, Electronics,
Automobiles, LPG , CNG and Many other
Engineering industries.
1862 first synthetic plastic
1866 Celluloid
1891 Rayon
1907 Bakelite
1913 Cellophane
1926 PVC
1933 Polyethylene
1938 Teflon
1939 Nylon stockings
1957 Velcro
1967 “The Graduate”
Topic: To identify and review the production process of Plastic
Bush for LPG regulators at General Industries.
 Identification of necessary raw
materials required to produce the product.
Nylon 6 Glass Filled required for BUSH.
 1. Light in weight.

 2. Good mechanical properties and is extremely

tough.

 3. Good impact absorbing characteristics.

 4. Excellent chemical resistance.

 Nylon 6 Glass Filled material from the GSFC
(Gujarat State Fertilizer Corporation Limited).

 Usually places an order of 500 kilos which come

in bags of 25 kg each.
 Hopper Dryer to remove the moisture present
in the material. If the material is not dried
properly the finished product will not be as per
required quality standards.
 After the Nylon 6 Glass Filled material is dried
in the hopper dryer it is put into an injection
moulding machine. Here the material melts
and takes the shape of the finished product.

 Nylon 6 Glass Filled melts at a temperature of

about 230 degrees Celsius.
*

Schematic of thermoplastic Injection molding machine

 Plastic Injection Moulding Machine :-

 Ranges from 30 Tons to 160 tons

 It has a capacity to mould the items from raw
materials like
POLYSTYERENE .
NYLON -6.
NYLON – 66.
POLYCARBONATE.
POLYETEYLENE.
 The product obtained after the production
process is unfinished.

 It is then finished by help of a blade, which is

done manually.

 There is a supervisor who checks the final

product & if any of them are defected then it is
been removed out .

 In 1 minute 4 bush are prepared.

 Packed in plastic bags containing 500 pieces
each.
 And then the finished products are stored in
the finished goods godown.
 The finished product are then transported to
godown which is at Saki Naka.

 The price of a Bush is Rs 6/- per piece.

 Production is done as per orders which are

placed by the distributor or from the local
market.
 Machines are maintained every week

 Oiling & greasing is done which ever is

necessary for the machine.
Recycled Plastic can be used in making
pipes ,detergent containers, carpets,
battery casings.
 This department is concerned with the raw
materials purchase.

 Where to get from?

 Quality & quantity.

 lowest cost.
 This department handles the activity of buying
the required materials for the company.

 Low expense.
 This department handles money matters of the
organization.

 Reducing cost function.