Professional Documents
Culture Documents
Pull System-Raymond GP Project
Pull System-Raymond GP Project
Pull System-Raymond GP Project
Company Profile
1. Company- Celebrations Apparel
Ltd.
2. Product- Formal/Semi formal
Shirts
3. Location- Hoskote, Bangalore
4. Daily Production- _000 shirts
5. Layout: Combined
CELEBRATIONS APPAREL LTD…(A Unit of Raymond)
Process Time
+
Throughput Time Inspection time
=
+
Move time
+
Queue time
+
Waiting Time
CELEBRATIONS APPAREL LTD…(A Unit of Raymond)
Original System
Objective FUSING
FRONT BACK SLEEVE COLLAR CUFF
OP-1 OP-1 OP-1 OP-1 OP-1
OP-2 OP-2 OP-2 OP-2 OP-2
OP-3 OP-3 OP-3 OP-3
OP-4 OP-3
OP-4 OP-4 OP-4
OP-5 OP-4 OP-5
OP-5 OP-5 OP-5 OP-6
OP-6 OP-6 OP-6
OP-7 OP-7
OP-8 OP-8
OP-9 OP-9
OP-10 T= time (hrs)
OP= operation
T=0
CELEBRATIONS
CELEBRATIONS
APPAREL
APPAREL
LTD…(A LTD.
Unit of Raymond)
FUSING
FRONT BACK SLEEVE COLLAR CUFF
OP-1 OP-1 c OP-1 OP-1 OP-1
OP-2 OP-2 d e OP-2 OP-2
b a OP-2
OP-3 OP-3 OP-3 OP-3
OP-4 OP-3
OP-4 OP-4 OP-4
OP-5 OP-4 OP-5
OP-5 OP-5 OP-5 OP-6
OP-6 OP-6 OP-6
OP-7 OP-7
1. NO
OP-8 LOADING OP-8
OP-9 OP-9
OP-10
T= time (hrs)
OP= operation
T=0
T=3
CELEBRATIONS
CELEBRATIONS
APPAREL
APPAREL
LTD…(A LTD.
Unit of Raymond)
FUSING
FRONT BACK SLEEVE COLLAR CUFF
e d e
OP-1 OP-1 OP-1 OP-1 OP-1
OP-2 OP-2 OP-2 OP-2 b c
OP-2
OP-3 OP-3 d OP-3 OP-3 a
OP-4 b a OP-3
OP-4 OP-4 OP-4
OP-5 c OP-4 OP-5
OP-5 OP-5 OP-5 OP-6
OP-6 OP-6 OP-6
OP-7 OP-7 3. ABSENTISM
2.QUALITY
OP-8 ISSUES OP-8
OP-9 OP-9
OP-10
T= time (hrs)
a, b, c= bundle sequence OP= operation
T=0
T=3
T=5
CELEBRATIONS
CELEBRATIONS
APPAREL
APPAREL
LTD…(A LTD.
Unit of Raymond)
FUSING
FRONT BACK SLEEVE COLLAR CUFF
OP-1 OP-1 OP-1 OP-1 OP-1 ee
OP-2 OP-2 OP-2 OP-2 e
OP-2 e d
OP-3 e OP-3 c
OP-3 OP-3 OP-3
OP-4 a OP-4 b
OP-4 OP-5 d OP-4 OP-4 a
b OP-5
OP-5 OP-5 OP-5 OP-6
OP-6 OP-6 OP-6
OP-7 OP-7
OP-8 4. OVER OP-8
PRODUCTION
OP-9 OP-9
OP-10
T= time (hrs)
a, b, c= bundle sequence OP= operation
T=0
T=3
T=5
T=7
CELEBRATIONS
CELEBRATIONS
APPAREL
APPAREL
LTD…(A LTD.
Unit of Raymond)
FUSING
FRONT BACK SLEEVE COLLAR CUFF
OP-1 OP-1 OP-1 b OP-1 c OP-1
a b
OP-2 OP-2 OP-2 OP-2 a OP-2
OP-3 ee
OP-3 OP-3 OP-3 OP-3 e
OP-4 OP-4 e d
OP-4 OP-5 OP-4 OP-4 c
OP-5
OP-5 OP-5 OP-5 OP-6 b
a
OP-6 OP-6 OP-6
OP-7 OP-7
OP-8 5. NON OP-8
SEQUENCING
OP-9 OP-9
OP-10
T= time (hrs)
a, b, c= bundle sequence
OP= operation
T=0
T=3
T=5
T=7
T=9 c b a e d
CELEBRATIONS
CELEBRATIONS
APPAREL
APPAREL
LTD…(A LTD.
Unit of Raymond)
FUSING
FRONT BACK SLEEVE COLLAR CUFF
OP-1 OP-1 OP-1 OP-1 OP-1
OP-2 OP-2 OP-2 OP-2 OP-2
e d OP-3
OP-3 OP-3 OP-3 OP-3 c
OP-4 d c OP-4
OP-4 OP-5 OP-4 b OP-4 b e
a OP-5
OP-5 OP-5 OP-5 a OP-6
OP-6 OP-6 OP-6
OP-7 OP-7
OP-8 OP-8
OP-9 6. WAITING OP-9 T= time (hrs)
OP-10
a, b, c= bundle sequence TIME OP= operation
T=0
T=3
T=5
T=7
T=9 c b a e d
T=11 c b a e d a c b d e
CELEBRATIONS APPAREL LTD…(A Unit of Raymond)
Research Process
Recording Data/Obs.
1. Macro-Level study (Link to data
2. Micro-Level Study Results is removed)
Analyzing Data/Obs.
Problem Segregation
Before After
CELEBRATIONS APPAREL LTD…(A Unit of Raymond)
Before After
CELEBRATIONS APPAREL LTD…(A Unit of Raymond)
B
CHANGE OF MINDSET….
CELEBRATIONS APPAREL LTD…(A Unit of Raymond)
Thank You
Presented By:
Anushka Sharma
B.F.Tech (Sem-VII)
NIFT Bangalore