k3vl controls

Displace
Pressure Control ment Remote Pilot
Control-

Pressure Compensator
Pressure Limiter

Externally Piped
Integral Unload
Torque Limiter

Integral Relief
Load Sensing
Control
Code

P0
PN**
PV
L0
L1
LN**
LV
P0/1 - **
PN**/1 - **
PV/1 - **
L0/1 - **
L1/1 - **
LN**/1 - **
LV/1 - **
 k3vl controls Q

LOAD SENSING
Two Spool Regulator

PRESSURE LIMIT

P
Torque Limiter

Integral Proportional Pilot Relief

Integral Unloader Pump

 dual spool compensator

PL

Differential Compensator
R3
Spool

PR
Pressure Limiter R4
Spool R2
RH

R1
PL
R3 Control
R2 R1 R2 R3 R4 RH
Type
P0 0.6 0.9 Open Plugged Open
PN** 0.6 0.9 Open Plugged Open
PV 0.6 0.9 Open Plugged Open
LO 0.6 Plugged Open 0.4 Open
RH L1 0.6 Plugged Open Plugged Open
LN** 0.6 Plugged 0.9 Plugged Open
R4 LV 0.6 Plugged 0.9 Plugged Open
P0/1 0.6 0.9 Open Plugged Plugged
R1 PN**/1 0.6 0.9 Open Plugged Plugged
PV/1 0.6 0.9 Open Plugged Plugged
L0/1 0.6 Plugged Open 0.4 Plugged
PR L1/1 0.6 Plugged Open Plugged Plugged
LN**/1 0.6 Plugged 0.9 Plugged Plugged
LV/1 0.6 Plugged 0.9 Plugged Plugged
 pressure compensator
(Type P0)
PC R2

Type
Type "PO"
"P0"

R1 A

Tair

Dr B
Pressure Compensator Control

Adjustment range from 20 to 320 bar

The restrictor R1 serves to stabilize this control.
Pilot operated differential pressure type compensator that can be
remotely adjusted by piping a relief valve at port Pc.
Standard differential pressure setting is 15 bar.
(adjustment range from 10 to 30 bar)
 1) low pressure unregulated condition

PL
PL
R3 R2
Pressure
Compensator
R3
+
RH
Pressure Limiter

R4 PR
[P0]
R4
RH R2
R1

PR
R1

P
 2) reaching the control condition

PL
PL
R3 R2
Pressure
Compensator
R3
+
RH
Pressure Limiter

R4 PR
[P0]
R4
RH R2
R1

PR
R1

P
 3) pressure regulated condition (cut off)

PL
PL
R3 R2
Pressure
Compensator
R3
+
RH
Pressure Limiter

R4 PR
[P0]
R4
RH R2
R1

PR
R1

P
 1) low pressure condition - remote pilot
Pressure
PL Compensator
PL +
R3 R2
RDV6C Pressure Limiter
or +
R3
RDV1M6R
Externally Piped Pilot
RH

R4
[P0]
R4
RH R2
R1

PR
R1

P
 2) reaching control condition - remote pilot
Pressure
PL Compensator
PL +
R3 R2
Pressure Limiter
R3 +
Externally Piped Pilot
RH

R4
[P0]
R4
RH R2
R1

PR
R1

P
 3) regulated condition - remote pilot
Pressure
PL Compensator
PL +
R3 R2
Pressure Limiter
R3 +
Externally Piped Pilot
RH
[P0]
R4 R4
RH R2
R1

PR
R1

P
 4) regulated condition - varying remote pilot
Pressure
P PL Compensator
PL +
R3 R2
Pressure Limiter
R3 +
Externally Piped Pilot
RH
[P0]
R4 R4
RH R2
R1

PR
R1

P
 Pressure compensator with integrated directional valve,
unload function
(Type PN)
P C
R2

Type "PN"

R1 A

Tair

Dr B
Pressure Compensator Control
(with integral directional valve unload function)

In addition to type P0 function, a solenoid operated directional valve

integrated into the control regulator can realize an unload function.
Adjustment pressure range from 20 to 320 bar
Pilot operated differential pressure type compensator that can be
remotely adjusted by piping a relief valve at port Pc.
The cut-off spool provides the maximum pressure setting.
 1) low pressure unregulated condition
Pressure
PL Compensator
PL +
R3 R2
Pressure Limiter
R3 +
Integrated Unload
RH

R4
[PN**]
R4
RH R2
R1

R1

P
 2) unloaded condition
Pressure
PL Compensator
PL +
R3 R2
Pressure Limiter
R3 +
Integrated Unload
RH

R4
[PN**]
R4
RH R2
R1

R1

P
pressure compensator with integrated proportional relief valve,
remote control function
(Type PV)

PC R2

Type "PV"

R1 A

Tair

Dr B
Pressure Compensator Control
(with integral proportional relief remote control function)

• In addition to type P0 function, a proportional solenoid relief valve

integrated into the control regulator can realize the pressure
compensator setting to be remotely varied.
• Adjustment pressure range from 20 to 320 bar
• The cut-off spool provides the maximum pressure setting.
 1) low pressure unregulated condition
Pressure
Compensator
PL
PL +
R3 R2 Pressure Limiter
+
R3
Integrated
RH
Proportional Relief

R4
[PV]
R4
RH R2
R1

R1

P
 2) regulated condition
Pressure
Compensator
PL
PL +
R3 R2 Pressure Limiter
+
R3
Integrated
RH
Proportional Relief

R4
[PV]
R4
RH R2
R1

R1

P
 3) regulated condition - varying signal
Pressure
Compensator
PL
PL +
R3 R2 Pressure Limiter
+
R3
Integrated
RH
Proportional Relief

R4
[PV]
R4
RH R2
R1

P
R1

P
 load sensing & pressure compensator
(Type L0)
P L

R3

Type"LO"
Type "L0"

R1 A

Tair

Dr B
Load Sensing & Pressure Compensator Control

• The flow is regulated by maintaining the pressure drop across an

actuators or control valve.
• The load sensing line from after the actuator valve being connected to
the port PL.
• A restrictor R3 is provided for stability purposes.
• Standard differential pressure setting is 15 bar
(adjustment range from 10 to 30 bar)
• Adjustment cut-off pressure range from 20 to 320 bar
 1) unregulated condition

PL
PL
R3 R2
Load Sensing
R3 +
Pressure Limiter
RH

R4 PR
[L0]
R4
RH R2
R1

PR
R1

P
 2) regulated condition

PL
PL
R3 R2
Load Sensing
R3 +
Pressure Limiter
RH

R4 PR
[L0]
R4
RH R2
R1

PR
R1

P
 3) regulated condition - varying flow

PL

R3 R2
Q PL Q
Load Sensing
R3 +
Pressure Limiter
RH

R4 PR
[L0]
R4
RH R2
R1

PR
R1

P
 4) standby condition (L0)

PL
PL
R3 R2
Load Sensing
R3 +
Pressure Limiter
RH

R4 PR
[L0]
R4
RH R2
R1

PR
R1

P
 5) standby condition (L1)

PL
PL
R3 R2
Load Sensing
R3 +
Pressure Limiter
RH

R4 PR
[L1]
R4
RH R2
R1

PR
R1

P
 load sensing & pressure compensator
with integrated directional valve, unload function
(Type LN)

PL
R3

Type "LN"

R1 A

Tair

B
Dr B
Load Sensing & Pressure Compensator Control
(with integral directional valve unload function)

• In addition to type L0 function, a solenoid operated directional valve

integrated into the control regulator can realize an unload function.
• A restrictor R3 limits the necessary control flow.
• The unload pressure is set by the differential pressure spool spring.
Standard differential pressure setting is 15 bar.
• The cut-off spool provides the maximum pressure setting. Adjustment
range from 20 to 320 bar
Skip >
 1) unregulated condition

PL Load Sensing
PL +
R3 R2
Pressure Limiter
R3 +
Integrated Unload
RH

R4
[LN**]
R4
RH R2
R1

R1

P
 2) regulated condition

PL Load Sensing
PL +
R3 R2
Pressure Limiter
R3 +
Integrated Unload
RH

R4
[LN**]
R4
RH R2
R1

R1

P
 3) regulated condition - varying flow

PL Load Sensing
R3 R2
Q PL Q +
Pressure Limiter
R3 +
Integrated Unload
RH

R4
[LN**]
R4
RH R2
R1

R1

P
 4) unloaded condition

PL Load Sensing
PL +
R3 R2
Pressure Limiter
R3 +
Integrated Unload
RH

R4
[LN**]
R4
RH R2
R1

R1

P
 load sensing & pressure compensator
with integrated proportional relief valve, remote control function
(Type LV)

PL
R3

Type "LV"

R1
A

Tair

Dr B
Load Sensing & Pressure Compensator Control
(with integral proportional relief remote control function)

• In addition to type L0 function, a proportional solenoid relief valve

integrated into the control regulator can realize the pressure
compensator setting to be remotely varied.
• A restrictor R3 create the pressure drop when relief pilot flow occurs.
• The cut-off spool provides the maximum pressure setting. Adjustment
range from 20 to 320 bar

Skip >
 1) unregulated condition

Load Sensing
PL
PL +
R3 R2 Pressure Limiter
+
R3
Integrated
RH
Proportional Relief

R4 R4
[LV]
RH R2
R1

R1

P
 2) regulated condition

Load Sensing
PL
PL +
R3 R2 Pressure Limiter
+
R3
Integrated
RH
Proportional Relief

R4 R4
[LV]
RH R2
R1

R1

P
 3) regulated condition - varying pressure & flow

Load Sensing
PL
Q PL Q +
R3 R2 Pressure Limiter
+
R3
Integrated
RH
Proportional Relief

R4 R4
[LV]
RH R2
R1

P
R1

P
 torque limiter control

Displacement Feedback
to Sleeve

Differential
Area
Fixed Pivot

Maximum Minimum
Displacement Displacement
 torque limiter control

P
 pressure compensator with torque limiter
(Type P0/1, PN/1 & PV/1)

PL

R3 R2

RH

R4

R1

• In addition to type P0 function etc , the torque limiter control is incorporated

• All pressure compensation functions operate as before
• The cut-off spool provides the maximum pressure setting. Adjustment
range from 20 to 320 bar
 1) unregulated condition

PL Remote Pressure
Compensator
PL +
R3
R3 R2
Pressure Limiter
+
Torque Limiter
PR
R4
R2
[P0/1, PN**/1 & PV/1]
RH RH

R4

R1 R1

P
 2) regulated condition (outer spring)

PL Remote Pressure
Compensator
PL +
R3
R3
Pressure Limiter
R2
+
Torque Limiter
PR
R4
R2
[P0/1, PN**/1 & PV/1]
RH RH

R4

R1 R1

P
 3) regulated condition ( inner & outer spring)

PL Remote Pressure
Compensator
PL +
R3
R3
Pressure Limiter
R2
+
Torque Limiter
PR
R4
R2
[P0/1, PN**/1 & PV/1]
RH RH

R4

R1 R1

P
 4) regulated condition - pressure overide

PL Remote Pressure
Compensator
PL +
R3
R3
Pressure Limiter
R2
+
Torque Limiter
PR
R4
R2
[P0/1, PN**/1 & PV/1]
RH RH

R4

R1 R1

P
Q

P
 load sensing and pressure compensator
with torque limiter (Type L0/1 & L1/1)

PL

R3 R2

RH

R4

R1

PR

• In addition to type L0/L1 function etc , the torque limiter control is incorporated
• All load sensing functions operate as before
• The cut-off spool provides the maximum pressure setting. Adjustment
range from 20 to 320 bar

Skip >
 1) unregulated condition

PL
Load Sensing
+
PL
R3 Pressure Limiter
R3 R2 +
Torque Limiter
PR
R4
R2
[L0/1]
RH RH

R4

R1 R1

PR

P
 2) regulated condition (outer spring)

PL
Load Sensing
+
PL
R3 Pressure Limiter
R3 R2 +
Torque Limiter
PR
R4
R2
[L0/1]
RH RH

R4

R1 R1

PR

P
 3) regulated condition ( inner & outer spring)

PL
Load Sensing
+
PL
R3 Pressure Limiter
R3 R2 +
Torque Limiter
PR
R4
R2
[L0/1]
RH RH

R4

R1 R1

PR

P
 4) regulated condition - flow overide

PL
Q Load Sensing
PL
Q +
R3 Pressure Limiter
R3 R2 +
Torque Limiter
PR
R4
R2
[L0/1]
RH RH

R4

R1 R1

PR

P
 load sensing and pressure compensator
with torque limiter (Type LN/1 & LV/1)

PL

R3 R2

RH

R4

R1

• In addition to type LN/LV function etc , the torque limiter control is incorporated
• All load sensing & remote pressure pilot functions operate as before
• The cut-off spool provides the maximum pressure setting. Adjustment
range from 20 to 320 bar

Skip >
 1) unregulated condition

PL
Load Sensing (Unload)
+
PL
R3 Pressure Limiter
R3 R2 +
Torque Limiter
R4
R2
[LN**/1 or LV/1]
RH RH

R4

R1 R1

P
 2) regulated condition (outer spring)

PL
Load Sensing (Unload)
+
PL
R3 Pressure Limiter
R3 R2 +
Torque Limiter
R4
R2
[LN**/1 or LV/1]
RH RH

R4

R1 R1

P
 3) regulated condition ( inner & outer spring)

PL
Load Sensing (Unload)
+
PL
R3 Pressure Limiter
R3 R2 +
Torque Limiter
R4
R2
[LN**/1 or LV/1]
RH RH

R4

R1 R1

P
 4) regulated condition - pressure & flow overide

PL
Q Load Sensing (Unload)
PL
Q +
R3 Pressure Limiter
R3 R2 +
Torque Limiter
R4
R2
[LN**/1 or LV/1]
RH RH

R4

R1 R1

P
Q

P
 torque limiter setting codes
(@1450rpm)
K3VL45 K3VL80
70 140

60 120

Flow Q(L/min)
50 100

80
Q(L/min)

40 H1
H3
H2
Flow

30 60
H4
H4
20 M2 40
M4
L1 L1
10 20
L3
L4 L6
0 0
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Delivery Pressure Pd (bar) Delivery Pressure Pd (bar)

K3VL112 K3VL140
180 250
160
140 200

Flow Q(L/min)
Flow Q(L/min)

120
100 150
H2 H1
80
H4 100
60 M1 H4
40 M2
M3 50
L3 M3
20 L2
L4 L6
0 0
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Delivery Pressure Pd (bar) Delivery Pressure Pd (bar)
 large pressure step response

K3VL45 K3VL80

Swash angle S[%]

Swash angle S[%]
100% 100%
350 50% 350 50%

Pressure Pd (bar)
Pressure Pd (bar)

300 0% 300 0%
250 250
200 200
150 150
100 100
50 50
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000

time (ms) time (ms)

K3VL112 K3VL140

Swash angle S[%]

Swash angle S[%]
100% 100%
350 50% 350 50%
Pressure Pd (bar)
Pressure Pd (bar)

300 0% 300 0%
250 250
200 200
150 150
100 100
50 50
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000

time (ms) time (ms)

 small pressure step response
K3VL45 K3VL80

Swash angle S[%]

Swash angle S[%]
100% 100%
350 50% 350 50%

Pressure Pd (bar)
Pressure Pd (bar)

300 0% 300 0%
250 250
200 200
150 150
100 100
50 50
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000

time (ms) time (ms)

K3VL112 K3VL140

Swash angle S[%]

Swash angle S[%]
100% 100%
350 50% 350 50%
Pressure Pd (bar)
Pressure Pd (bar)

300 0% 300 0%
250 250
200 200
150 150
100 100
50 50
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000

time (ms) time (ms)

 load sensing response
K3VL45 K3VL80

Swash angle S[%]

Swash angle S[%]
100% 100%
350 50% 350 50%

Pressure Pd (bar)
Pressure Pd (bar)

300 0% 300 0%
250 250
200 200
150 150
100 100
50 50
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000

time (ms) time (ms)

K3VL112 K3VL140

Swash angle S[%]

Swash angle S[%]
100% 100%
350 50% 350 50%
Pressure Pd (bar)
Pressure Pd (bar)

300 0% 300 0%
250 250
200 200
150 150
100 100
50 50
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000

time (ms) time (ms)