Implementation of FDA's Current Good Manufacturing Practices For Dietary Supplements

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Implementation of FDA’s

Current Good Manufacturing


Practices for Dietary
Supplements

1
Current Good Manufacturing
Practices (CGMP’s) for Dietary
Supplements

This final rule establishes the minimum


CGMP’s to manufacturing, packing,
labeling, or holding dietary supplements
to ensure the quality of the dietary
supplement.

2
CGMP’s

The final rule is organized into 16


subparts that focus on specific aspects
of the manufacturing process or
addressing specific issues.

3
CGMP’s

General Provisions
Subpart A

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Who is Subject to this Part?
§111.1
• Manufacture, package, label or hold a dietary
supplement.

• Package, label or distribute manufactured by


another firm.

• Sell in bulk to a distributor

• Imported or offered for import


5
Other Statutory Provisions and
Regulations?
§111.5
In addition to these regulations, you
must comply with other applicable
statutory provisions and regulations
related to dietary supplements.

6
CGMP’s
Personnel
Subpart B

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Personnel
Subpart B
 Establish and follow written procedures
 Microbial contamination
 Qualified employees
 Supervisor requirements
 Record Keeping

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CGMP’s

Physical Plant and Grounds


Subpart C

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Physical Plant and Grounds
Subpart C
 Sanitation Requirements
 Establish and follow written
procedures
 Design and Construction requirements
 Record Keeping

10
CGMP’s

Equipment and Utensils


Subpart D

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Equipment and Utensils
Subpart D
 Establish and follow written procedures
 Requirements
 Automated, Mechanical, Electrical
 Record Keeping

12
CGMP’s
Production and Process
Controls
Subpart E

13
Production and Process
Controls
Subpart E
 Implement a system of production and
process controls
 Design requirements
 Quality Control Operations
 Specifications
 Responsibility of Specifications

14
Production and Process
Controls
Subpart E
 Are Specifications met
 What to do if specifications are not met
 Representative samples
 Reserve sample requirements
 Material reviews and disposition decisions

15
Production and Process
Controls
Subpart E
 Requirements to Treatments, In-
process Adjustments and
Reprocessing
 Record Keeping

16
CGMP’s

Control Requirements for


Quality Control
Subpart F

17
Controls Requirements for
Quality Control
Subpart F
 Establish and follow written procedures
for the quality control operations unit.
 What Quality Control Personnel must do
 Quality control for Laboratory operations
 Material review and disposition decisions

18
Controls Requirements for
Quality Control
Subpart F
 Quality control for equipment, instruments and controls

 Quality control for components, packaging and labels


before use

 Quality control for master manufacturing record, batch


record and manufacturing operations.

 Quality control for Packaging and Labeling operations.

19
Controls Requirements for
Quality Control
Subpart F
 Quality control for returned dietary
supplements
 Quality control for Product Complaints
 Record Keeping

20
CGMP’s

Requirements for Components,


Packaging and Labeling
Subpart G

21
Requirements for Components,
Packaging, Labeling
Subpart G

 Establish and follow written procedures


 Requirements to components
 Requirements to packaging and labels received
 Requirements to products received for
packaging or labeling
 Requirements for rejected packaging and
labeling.

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CGMP’s

Master Manufacturing Record


Subpart H

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Master Manufacturing Record
Subpart H

 Prepare and follow a written master


manufacturing record for each unique
formulation of dietary supplement
 What the master record must include

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CGMP’s
Batch Production Record
Subpart I

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Batch Production Record

 A batch production record must be


established every time you
manufacture a batch
 Batch production record must include:

26
CGMP’s
Batch Laboratory Operations
Subpart J

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Requirements for
Laboratory Operations
 Establish and follow written
procedures
 Use adequate laboratory facilities
 Requirements for Laboratory
control processes
 Methods for testing and
examination

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CGMP’s
Manufacturing Operations
Subpart K

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Manufacturing Operations

 Establish and follow written procedures for


manufacturing operations
 Ensure product specifications are consistent
 Adequate sanitation principles
 Prevent contamination
 Appropriate disposition of rejected or
unsuitable dietary supplements

30
CGMP’s
Requirements for Packaging and
Labeling Operations
Subpart L

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Requirements for Packaging
and Labeling Operations

 You must establish and follow written


procedures for packaging and labeling
operations
 Condition of packaging will ensure quality of
dietary supplements
 Requirements for filling, assembling
packaging, labeling and related procedures

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Requirements for Packaging
and Labeling Operations

 Requirements for repackaging and


relabeling
 Packaged and labeled supplements
rejected for distribution
 Record Keeping

33
CGMP’s
Holding and Distributing
Subpart M

34
Holding and Distributing

 Establish and follow written procedures for holding


and distributing operations
 Requirements to hold components, supplements,
packaging and labels
 Requirements for in-process materials
 Requirements for reserve samples
 Distribution requirements to protect against
contamination and deterioration

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CGMP’s
Returned Dietary Supplement
Subpart N

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Returned Dietary Supplements

 Establish and follow written procedures under this


subpart
 Identify and quarantine returned dietary
supplements
 Destroy and suitably dispose of dietary
supplements
 Salvaging a returned dietary supplement
 Requirements for reprocessed dietary supplements

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Returned Dietary Supplements

 Investigation of manufacturing
processes and other batches
 Record Keeping

38
CGMP’s
Product Complaints
Subpart O

39
Product Complaints

 You must establish and follow written


procedures to fulfill the requirements of
this subpart
 Review and investigation of product
complaints
 Record Keeping

40
CGMP’s
Record and Recordkeeping
Subpart P

41
Records and Recordkeeping

 Recordkeeping requirements
 Records that must be made
available to FDA

42
Petition to Request Exemption from 100 Percent Identity
Testing of Dietary Ingredients
Interim Final Rule (IFR)
72 FR 34959 June 25, 2007

Ref: Current Good Manufacturing Practice in


Manufacturing, Packaging, Labeling or Holding
Operations for Dietary Supplements

43
IFR

• Requirement for 100 percent identity testing of


dietary ingredients is found at Subpart E —
Requirement to Establish a Production and
Process Control System, § 111.75 ‘‘What must
you do to determine whether specifications are
met?’’ in the CGMP final rule.
– 111.75(a)(1) Before you a component you
must: (1) Conduct at least one appropriate test
or examination to verify the identity of any
component that is a dietary ingredient.

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IFR

• This identity testing requirement applies


to a manufacturer who:
– purchases a dietary ingredient from a
dietary ingredient supplier
– manufactures its own dietary
ingredient for use in the manufacture
of its dietary supplement.

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IFR

FDA will consider, on a case-by-case basis, a


manufacturer’s conclusion, supported by
appropriate data and information in the petition
submission, that it has developed a system that it
would implement as a sound, consistent means
of establishing, with no material diminution of
assurance compared to the assurance provided
by 100 percent identity testing, the identity of the
dietary ingredient before use.

46
IFR

• The petition needs to set forth, at minimum:


– Scientific Rationale for requested
exemption
– Supporting Data and information
– Documenting and careful analysis of any
variability or errors in incoming product
– Alternative testing proposal

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IFR

• Under this IFR, firms will be granted


exemption from the requirement of 100
percent identity testing only when
– a manufacturer petitions the agency
under §10.30 and
– the agency grants such an
exemption.

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IFR

• § 10.30 (21 CFR 10.30), the citizen


petition process requires your petition to
include:
– The action requested (i.e., a request
for an exemption from the
requirements of § 111.75(a)(1)(i));
– A statement of grounds;
– A section on environmental impact,
49
IFR
– A statement certifying that, to the best of your
knowledge and belief, your petition includes all
information and views on which the petition
relies, and that it includes representative data
and information known to you which are
unfavorable to the petition.
– Identify any information in the petition that is
confidential commercial or trade secret
information
– Should segregate such information from other
information in your petition.

50
IFR

• Note: FDA may Take into account other


data and information that we may
have—for example, from other
manufacturers who use the same
supplier—in order to reduce the 100
percent identity testing requirements
applicable to the particular dietary
ingredient from the particular supplier.

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IFR

• Confidential or trade secret information in


a petition is not available for public
disclosure, however this would not
preclude the agency from considering
information, such as that about a particular
supplier’s reliability, when it considers
whether to grant or deny other petitions for
exemption from 100 percent identity
testing from other manufacturers.
52
IFR
• FDA has no preconceived notions of what would
constitute a successful petition. As we gain
experience in this area:
• FDA will issue guidance on the information and
type of data it recommends be included in the
citizen petition.
• The guidance will include our recommendations
about the type of information that a manufacturer
could obtain about each supplier that it intends to
use for the ingredient and its specifications that
would assist us in evaluating the petition.

53
IFR

• The approval of an exemption


petition will be only for the dietary
ingredient(s) and supplier(s),
requested in the petition.

54
IFR
• Manufacturers may use one petition to request an
exemption from 100 percent identity testing for one or
more dietary ingredients and one or more suppliers;
– The petition needs to provide data and information
that are specific to each dietary ingredient and
each supplier.
– If the manufacturer changes dietary ingredient(s)
or supplier(s), or any other combination thereof,
FDA’s approval would not apply to the particular
changed dietary ingredient

55
IFR
• If the petition is granted, § 111.75(a)(1)(i) would require
the manufacturer to implement the system identified in the
petition.
– scientific method developed by the manufacturer
– identity may include physical characteristics (such as
crystal or powder), state of hydration, or part of the
plant (roots or leaves). The term ‘‘identity’’ would
include the manufacturer’s specification (s) that would
identify the attributes a supplier must meet.
demonstrating that less than 100 percent identity
testing did not materially diminish assurance that the
dietary ingredient is the correct dietary ingredient.

56
IFR

• The manufacturer would be responsible


for documenting the tests and
examinations for the dietary ingredient
under the terms specified by FDA when
the petition is granted, and must make
and keep such records under § 111.325
(21 CFR 111.325).

57
IFR
• Firm requesting petition must also maintain
records of FDA action on the petition

• If verification testing conducted by the


manufacturer under the approved petition
results in failure of any component which is a
dietary ingredient to meet its identity
specification (s), the FDA approval for that
dietary ingredient and supplier would no
longer be in effect.

58
IFR

• Manufacturer would return to 100


percent identity testing until it can
re-petition FDA for a new exemption,
and that re-petition is approved.

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Current DSGMP’s

Inspections of Dietary Supplement firms:

There are a variety of firms of different


sizes and performing different activities
that will be subject to the new regulations.

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General Provisions

• Applying new definitions during an inspection:


– finished product, component and ingredient
• Verifying if a component:
– is an approved dietary ingredient, a new
dietary ingredient, a food substance or in
another category such as GRAS substance
or approved colors.

61
Personnel
• Personnel requirements
– Similar to what firms should already be doing
while preparing foods, including dietary
supplements
– Procedures must be in writing and firms will
have to demonstrate they have trained their
employees in the procedures, that the
procedures are implemented and that they
are followed.

62
Physical Plant & Grounds

• Sanitation - written procedures will


be in place for all sanitation and pest
control activities.
• Records that demonstrate that water
used as an ingredient is “safe and
sanitary”

63
Physical Plant & Grounds

• Physical Plant requirements – areas


identified for receiving, in-process and
holding activities among others.
• Look at what system the firm has in
place for keeping track of the
requirements under this part.

64
Equipment and Utensils

• Calibration - procedures and records of calibration


and preventive maintenance.
– pH meters, thermometers, chart recorders,
scales
• Keep in mind that many digital thermometers cannot
be adjusted; therefore calibration can only be
verified.
• The records of this part will need to be “reviewed” by
Quality Personnel
• Backup storage of Electronic records.

65
Production and Process Control
• Master Manufacturing record
– written, implemented and followed.
Requirements of “subparts E through L of this
part must be reviewed and approved by quality
control personnel.”
• Items that need to be “reviewed and approved” there
should be a signature indicating the review and
approval.
• Words that will be an important part of inspections
are: Specifications - Quality – Identity – Purity –
Strength - Composition

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Current DSGMP’s

• Investigators will be looking at new


procedures, new records, new data
sheets.
• Ask questions to your Investigator or
Consumer Safety Officer
• Don’t wait until the last minute.

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Monika Samtani
Moderator

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Janice Oliver
Deputy Director, CFSAN

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Vasilios H. Frankos, Ph.D.
Dir., Division of Dietary Supplements
CFSAN

70
Brad Williams
Special Asst. to Division Director
Division of Dietary Supplements
CFSAN

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Sara Dent Acosta, MS, MPH
Consumer Safety Officer
LOS-DO, FDA

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Implementation of Current Good
Manufacturing Practices for
Dietary Supplements

73
Sub Parts A - C

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Sub Parts D - P

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Interim Final Rule

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Inspections and
Other Considerations

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Moderator:
Monika Samtani

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Panelists/Presenters:
Dr. Vasilios Frankos
Brad Williams
Sara Dent Acosta

79
Writer:
Angela Pope, MBA
Consumer Safety Officer
FDA/CFSAN/ONLDS

80
Technical Assistance:
Dr. Robert Moore, PhD
Dr. Kenneth Taylor, PhD
Constance Hardy
Linda Webb

81
In case of Trouble:
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department.
If unsuccessful, call:
1-888-626-8730

82
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