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2.MSA GRR TRG Slides
2.MSA GRR TRG Slides
2.MSA GRR TRG Slides
MSA
Measurement System Analysis
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
1
Information sharing session on MSA
• Basic definitions
• BOSCH booklet 10
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
2
Information sharing session on MSA
• Measurement data is used to take a decision “to adjust a manufacturing process or not ”
OR “ to accept a component or not”.
• To ensure that the decision taken is correct, gauge being used should be both
accurate and consistent.
• Cg/Cgk and GRR studies are conducted on gauges to ensure that they meet the
requirements of standards for acceptance of gauges.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
3
Capability of Measurement and Test Processes
Bias:
BIAS Bias is the difference between the true
values (reference value) and the
observed average of measurements on
the same characteristics on the same part.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
4
Capability of Measurement and Test Processes
• Improper calibration
• Linearity error
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
5
Capability of Measurement and Test Processes
Repeatability
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
6
Capability of Measurement and Test Processes
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
7
Capability of Measurement and Test Processes
Reproducibility
• Reproducibility is known as “between appraisers” variation
• Reproducibility is the variation in the average of measurements made by
different appraisers using the same measuring instrument when
measuring identical characteristic on the same part.
Reproducibility
Appraiser
A C B
This is often true for manual instruments influenced by the skill of the operator.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
8
Capability of Measurement and Test Processes
Between appraisers
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
9
Information sharing session on MSA
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
10
Information sharing session on MSA
• This may lead to a Product Liability case, wherein MICO will have to pay penalty
for accident, damage or failure of our product.
• Cg/Cgk and GRR tests are performed in Tool Room after design and manufacture
of new gauges .
• In case of gauges already on the shop floor, GRR test is performed by shop personnel.
( These tests have to be performed by the people using them and in the exact conditions
that they are supposed to be used in.)
• Subsequent to this, Gauges are taken for Periodic Inspection (PI) at fixed intervals to
ensure that they are maintained in the same condition.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
11
Capability of Measurement and Test Processes
BOSCH booklet 10
BOSCH booklet 10
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
12
Capability of Measurement and Test Processes
BOSCH booklet 10
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
13
Capability of Measurement and Test Processes
Introduction
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
14
Capability of Measurement and Test Processes
Scope
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
15
Capability of Measurement and Test Processes
Preparation
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
16
Capability of Measurement and Test Processes
Preparation (contd)
in all cases).
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
17
Capability of Measurement and Test Processes
Preparation (contd)
• The effect of any differences between the methods the appraisers use
will be reflected in the reproducibility of the measurement system.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
18
Capability of Measurement and Test Processes
Flow chart for MSA
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
19
Capability of Measurement and Test Processes
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
20
Capability of Measurement and Test Processes
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
21
Capability of Measurement and Test Processes
Procedure 1
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
22
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
23
Capability of Measurement and Test Processes
Procedure 2 – Repeatability and Reproducibility
parts with regard to it’s variability under the influence of the operator.
conditions.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
24
Capability of Measurement and Test Processes
Procedure 2 – Repeatability and Reproducibility
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
25
Capability of Measurement and Test Processes
Procedure 2 – Repeatability and Reproducibility
Evaluation :
• From the data of the 2 measurement series of each operator the mean
• The range of each value pair is determined for each part and operator.
• From the 6 measurement results of each object the mean value is calculated.
• The quantity RP is the range of the mean values in the far right column.
evaluation sheet.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
26
Capability of Measurement and Test Processes
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
27
Capability of Measurement and Test Processes
Procedure 3 – Repeatability and Reproducibility
Goal : To test the capability of a measurement process on production parts
with regard to it’s variability without the influence of the operator.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
28
Capability of Measurement and Test Processes
Procedure 3 – Repeatability and Reproducibility
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
29
Capability of Measurement and Test Processes
Procedure 4 - Linearity
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
30
Capability of Measurement and Test Processes
Procedure 4 - Linearity
Evaluation :
• Determination of the deviation of each observation from the
respective reference value.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
31
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
32
Capability of Measurement and Test Processes
Procedure 4 - Linearity
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
33
Capability of Measurement and Test Processes
Procedure 5 - Stability
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
34
Capability of Measurement and Test Processes
Procedure 5 - Stability
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
35
Capability of Measurement and Test Processes
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
36
Capability of Measurement and Test Processes
Procedure 6 – Attributive characteristics
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
37
Capability of Measurement and Test Processes
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
38
Capability of Measurement and Test Processes
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
39
Capability of Measurement and Test Processes
• CIP workshop
• Procedure created
• Co-ordinators identified
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
40
Capability of Measurement and Test Processes
No
Apply for Risk anal- OK Release for
concession ysis by limited duration
from QMM QMM
Not OK
Recondition
/ rework Quarantine
gauge
Release gauge
for production
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
41
Capability of Measurement and Test Processes
• Position gauge.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
42
Information sharing session on MSA
What must we do to ensure that we use gauges that meet MSA requirements ?
• Stores personnel have to ensure that gauges issued to shop are checked for GRR
• Gauges due for PI as indicated on the PI sticker are promptly returned to stores.
Division : NhP/QMM 61
This is the exclusive property of Motor Industries Co. Ltd. Without their consent, it may not be reproduced or given to third parties.
43