The document discusses quality control in the garment manufacturing industry. It defines quality and notes that it is important for customer satisfaction. It describes the various stages of quality control in garment production: pre-production quality control of materials, quality control during the production process, final inspection of finished garments, and post-production quality evaluation through wear and simulation testing. Effective quality control is important to control costs and satisfy customers.
The document discusses quality control in the garment manufacturing industry. It defines quality and notes that it is important for customer satisfaction. It describes the various stages of quality control in garment production: pre-production quality control of materials, quality control during the production process, final inspection of finished garments, and post-production quality evaluation through wear and simulation testing. Effective quality control is important to control costs and satisfy customers.
The document discusses quality control in the garment manufacturing industry. It defines quality and notes that it is important for customer satisfaction. It describes the various stages of quality control in garment production: pre-production quality control of materials, quality control during the production process, final inspection of finished garments, and post-production quality evaluation through wear and simulation testing. Effective quality control is important to control costs and satisfy customers.
The document discusses quality control in the garment manufacturing industry. It defines quality and notes that it is important for customer satisfaction. It describes the various stages of quality control in garment production: pre-production quality control of materials, quality control during the production process, final inspection of finished garments, and post-production quality evaluation through wear and simulation testing. Effective quality control is important to control costs and satisfy customers.
* What is Quality: Quality may be defined as the level of
acceptance of goods or services. It is a relative term. It completely depends on customer satisfaction actually product quality is based on product attribute. In textile and apparel industry, quality is calculated in terms of quality and standard of fibres, yarns, fabric construction, colour fastness, designs and the final finished garments. Quality is very important in apparel business as customers demand and expect is the supreme importance in garment business, because of clothing trend changing with short period of time. There are various factors on which quality fitness of apparel industry is based such as performance, reliability, durability, visual and perceived quality of the garment QUALLITY CONTROL IN GARMENT MANUFACTURING TECHNOLOGY: In the apparel industry quality control is practised right from the initial stage of sourcing, raw materials to the stage of final finished garment. Quality control in garment industry is very complex and lengthy task. There are several stages to control quality in garment manufacturing. They are given below: i) Pre- production quality control. ii) Quality control during production. iii) Final inspection. iv) Post- production quality evaluation CLASSIFICATION OF QUALITY CONTROL: 1) PRE- PRODUCT QUALITY CONTROL
2)QUALITY CONTROL DURING PRODUCTION
3)FINAL INSPECTION
4)POST- PRODUCTION QUALITY EVALUATION
i) PRE- PRODUCTION QUALITY CONTROL: each component of a garment is tested prior to assembling. Closures, interlinings, sewing threads and other design elements are tested for their quality and durability. Fabric with too many defects or closures that do not work properly can be detected prior to construction which saves time and money in the long run. Fabric, accessories, closures, interlinings, sewing threads and other design elements are all tested prior to the garment manufacturing in the pre production quality control phase 2) QUALITY CONTROL DURING PRODUCTION:
Each step in the garment production process is vital to the overall
quality of apparel products. The production of apparel products includes cutting, assembling, pressing and other finishing procedures and final inspection. Pattern pieces need to be cut with precision and on grain. Cut pattern pieces should be assembled with accuracy and care. Assembled garments are finished and pressed. Poor attention to detail or carelessness when sewing could have the domino effect on other components or future assembling. 3) FINAL INSPECTION: After materials have been tested for quality and the products have been manufactured, products are tested for their performance requirements, overall appearance, and sizing and fit. proper sizing and fit can be measured as per the size of the garment or they can be tested by putting the garments in maniqueens or even live models. they are also checked visually for any faults during the production process. hence, the quality of stitching, joining of garment components and accessories are inspected. although each component of a garment is tested individually, in pre production quality control, products are tested for a final time to assess the compatibility of materials used together and any noticeable fault. garments are inspected for off-grain fabric, poor or uneven stitching, mismatched plaids or stripes along seams, picked or extra material caught in seams, and uneven seams along hems, among many other problems than can occur in the apparel industry. During inspection, some parts of a product are more important than others in terms of allowable defects. every garment manufacturer defines its own product zones and includes these in their specifications as there is no industry standard. they will also define what they deem as critical , major, minor defects. a critical defect results in a flaw that produces an unsafe or hazardous situation like a hole in a latex glove that would compromise the safety of the weaver. a major defect is a flaw that often contributes to product failure or lack of usability for a product. examples of a major defect could be broken zipper, broken stitches or tears in the fabric. a minor defect is a flaw that does not reduce the usability of a product, but still deviates from standards and specification. examples of minor defects could be an unclipped thread, untrimmed seam allowance, or snubbed yarns in the fabri 4. POST- PRODUCTION QUALITY EVALUATION: Post- production quality in the apparel industry includes wear testing for realistic reactions to everyday scenarios and testing with a simulation study when a consumer’s reliability is in question. in wear testing, which is sometimes called product testing, companies provide a small group of consumers with products. consumers are contracted to wear garments under certain sated guidelines and requirements in order to determine whether they meet the companies intended performance criteria. consumer’s report back to the company and identify issues with the product before an entire production lot of garments are produced. testing with a simulation study is similar to wear testing, but a consumer’s safety might be in question. companies would test items like helmets with a simulation prior to producing an entire proaction lot, or would test the effectiveness of nonskid shoes on wet surfaces. appearance retention and care are other aspects of post- production quality evaluation CONCLUSION: From the above discussion we can say that controlling quality in apparel industry is really tough task. if quality properly controlled then costs remain at an acceptable level and customers be satisfied. because quality is unlimitedly a question of customer satisfaction. we can say that quality control in terms of apparel manufacturing, pre-sales and post sales service, delivery, pricing, etc are essential for any garment manufacturer, trader or exporter. for getting quality garments have to use latest technology and well trained worker to give best output and complete planning before the production.