Professional Documents
Culture Documents
Welcome To: Peru & ATE
Welcome To: Peru & ATE
COPEC Supply 2
Logistics Market & Operational Insights
Peru
COPEC Supply 3
PERU - LOGISTICS
Market & Operation Insights
Footprint Actual Logistics Team
3rd
Peru Payroll
Parties
Total
Logistics Head Count 1,489 3,069 4,558
14.4 million hl Fleet
beer sold
per year Mechanical Handling 3rd
Owned Rented Total
Equipment Parties
Number of FLTs (doubles) 121 0 0 121
Population
31 million Number of FLTs (singles) 64 00 64
3 rd
41 Trucks Owned Rented Total
liters PER Number of T1 Trailers 82 0
Parties
280 362
Average CAPITA
Beer Number of T2 Trucks 661 0 20 681
Consumpti
on Key attributes T1 T1 Interlink T2
5 Wet depots Hl capacity per vehicle (avg.) 157 196 52
37 Dry depots Average number of pallets
24 30 8
per vehicle
4
Ate DC Executive Summary
COPEC Supply 5
PERU – WET DEPOT ATE
Operation Insights
Location Actual Logistics Team
3rd
Payroll Total
Parties
Total HC
Logistics Head Count 218 479 697
697
Fleet
8.9 Mechanical Handling 3rd
MHL Owned Rented Total
Equipment Parties
Mobiliz 7 T2 LO Number of FLTs (doubles) 33 6 0 33
ed per
year Electric Pallet Handler 11 0 0 11
3 rd
Trucks Owned Rented Total
Parties
1 WH LO Number of T1 Trailers 53 0 58 111
For Bottle SortingNumber of T2 Trucks 93 0 0 0
Ate Wet
Depot
UA + UC UA: 5 UA: 10
UC: 7 UC: 26
7
ATE Wet- Depot Tier 1
T1 Regional Manager
Gerente
APT+ALM
Practicante
Pariachi warehouse
Ingeniero Supervisor Supervisor Supervisor
Mantenimiento APT ALM APT+ ALM-
SM
T2 Manager
Regional T2
Coordinator
01 01 02
01
RTM RTM Back Ofice T2
Supervisor Supervisor Supervisor Supervisor
Traditional KKAA
04
17 T2
Back DC APT
Assistant
Office
Assistant 06
Insourced 28
Delivery
Contractors
Outsourced 308
302
• Drivers
• Helpers
Ate DC
Executive Summary – Transportation Capacity / Sales & Covered Area
Fleet: 93 Trucks
Delivery Trucks (T2)
San Mateo
Sales (Last 12 Months): Puente Piedra 92 KM
37 KM 3.5 horas
1´945,000 Hls per year 2.5 horas
80% Beers, 20% NAB’s Cajamarquilla
18 KM
75 SKU’s 1.5 horas
17.100 POCs
313 SMK + Cash & Carry
1,400 – 1,700 Orders per Day San Juan de
Miraflores
KKAA (1,384)
18 KM Lurín (KA)
Base Fleet: 93 Trucks 1.5 horas 32 KM LIMA TRADICIONAL
1.5 horas (15,795)
10
Ate DC
Service Level
KPIs
VDOT - DC Ate Market Refusals - DC Ate
100 8
96.17
97 7
94 6
91 5
91.68
88 4
2.88
85 3
82 2 2.50
79 1
76 0
Jan Feb Mar Apr May Jun Jul Jan Feb Mar Apr May Jun Jul
CV BU CV BU
CDP - DC Ate
VDOT:
40
Market Refusals:
35
CDP:
30
25.31
25
19.72
20
15
Jan Feb Mar Apr May Jun Jul
CV BU
COPEC Supply 11
Ate DC
Eficiency
KPIs
Capacity Ocupation - DC Ate TLP - DC Ate
85.00 2.60
75.00 72.43
2.20 2.09
65.00
1.80
62.44
55.00 1.75
1.40
45.00
35.00 1.00
Jan Feb Mar Apr May Jun Jul Jan Feb Mar Apr May Jun Jul
CV BU CV BU
Capacity Ocupation:
COPEC Supply 12
Ate DC
Executive Summary
Special Projects
Implementation Plan
Implementation of the DPO program: Scope 2017
Pillars 100% DPO Management Pillar Safety Pillar
Blocks (83)
Focus
49% 49%
41% 40% 64% 64%
• 5S 33% 49% 54% 59%
Management 11 • SDCA
43%
31%
Blocks • TS&C
14%
3%
12 • Quality
Warehouse • Productivty CV Sep Oct Nov Dec Ene BGT CV Sep Oct Nov Dec Ene BGT
Blocks
Warehouse Pillar Fleet Pillar
40% 40% 40%
10 • Service level 38%
39%
43% 44% 44% 44%
Delivery • Productivity 35%
40%
Blocks 36% 36%
26%
• Availability
Fleet 9 • Cost, safety & productivity
Blocks improvements CV Sep Oct Nov Dec Ene BGT CV Sep Oct Nov Dec Ene BGT
People Pillar
• Culture 43% 43% 40%
People 7
• Skills management 28% 30%
Block
16%
6%
Key Insights
• People are our main strength so we have formed an excellent team that supports continuous improvement with Six Sigma Program.
This team is conformed by Yellow Belts and Green Belts as follows:
• Green Belt: 3 leaders + 3 supervisors trained
• Yellow Belt: 6 Supervisors + 16 Assistants trained
• White Belts: 3 Supervisors Back office and 6 assistants on going
13
Ate DC
Problem Solving Program: Six Sigma
Belts Recognition
Certified 2017 % Belts of Total Monthly Competition:
Program Employees
employees (ongoing) DMAIC - SIX SIGMA 2017
Green Belt 6 10%
Projects:
Yellow Belt 22 16 19% “ Reduce downtime cause by Logistic in
71% packaging line”
White Belt 3 6
Total 31 16 “ Reduce Total Cycle truck and bottle
necks on site”
Green Belt Yellow Belt
Certifiers: White Belt
58% Energy
• Extract Loss
• Preform Losses
• Consumptions
COPEC Supply 14
Ate DC
Meaningful Jobs
Moving offices to central warehouse On going Improve horizontal communication, and a better interation in
operation warehouse operation
One on One ok Leaders feed back and empower employees on daily activities.
COPEC Supply 15