Professional Documents
Culture Documents
Steam Turbines: Parta
Steam Turbines: Parta
Steam Turbines: Parta
Steam Turbines
Part A –
Nozzle
Applied Thermodynamics – II
S.Y. B. Tech.
ME0207 SEM – IV
Mechanical Engineering
Outline
Convergent-Divergent Nozzles.
Introduction
Nozzle : Passage of continuously varying cross section, by means of which the
Pressure Energy (Pr. Head) of the working fluid is converted into Kinetic
Energy (Velo. Head).
Introduction
Introduction
Expansion : P1 ↓ P3
Enthalpy, h
h1 ↓ h3
P = Const
2
V1 ↑ V3
Saturation Line
3
υ1 ↑ υ3
Entropy, s
Condensation Change in Dry. Fraction.
Introduction
Entropy, s 3. Elliptical.
4. Square.
Introduction
Equation used to determine the Shape of the Channel for Subsonic / Supersonic
Isentropic Flow.
dP V 2 dP
dA
1
A V 2 c 2 V 2
1 M 2
Subsonic Subsonic
M<1 M<1
dV > 0 dV < 0
dP < 0 dP > 0
dA < 0 dA > 0
Nozzle / Diffuser /
Converging Nozzle Diverging Nozzle
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
Introduction
M=1:
Throat condition.
h1 ↓ h3
V1 ↑ V3
Throat
Enthalpy, h
Saturation Line
Supersaturation :
3
Time Lag in the Condensation of
A1 V1 A2 V2
m Const.
1 2
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
2
u2 u1 g z2 z1 V2 V1 q P2 2 P1 1 w
1 2
2
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
P1 1
V1 W2 P2
T1
υ1 V2
CV T2
u1
υ2 Steady Flow Energy Equation
u2 for Nozzle Flow :
Q
2 2
V1 V2
P1 1 u1 gz1 q P2 2 u2 gz2 w
2 2
h1 h2
2 2
V1 V2
h1 gz1 q h 2 gz 2 w
2 2
2 2
V1 V2
h1 q h2 w ….ΔPE = Negligible…z1 = z2
2 2
2 2
V1 V2
h1 h2 ….No Heat Supplied, No Work Done
2 2 (q = 0 and w = 0)
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
h1 h 2
2 2
V2 V1 ….Gain in K.E. = Loss in Enthalpy…!!
2 2
V2 2(h1 h 2 ) V1
2
Example 1
Dry and saturated steam enters a nozzle at a pressure of 11 bar and velocity of 80 m / sec.
the discharge pressure is 5 bar and velocity is 500 m / sec. The quantity of steam flowing is
2 kg / sec. and the heat loss from the nozzle is 8 kJ / sec. Determine the final dryness
fraction of the steam.
2 2
V1 V2
h1 q h2 w
2 2
2 2
V1 V2
h1 q h2 ….q is (–) ve, w = 0
2 2
(8) kJ sec kJ
q (4)
2 sec kg kg
Example 1….cntd.
11 bar, Dry and Saturated steam ≡ 2781.7 kJ / kg.
2 2
V1 V2
h1 q h2
2 2
kJ 802 m2 kJ 5002 m2
2781.7 2 4 h 2 2
kg 2 sec kg 2 sec
kJ
h 2 2655.9 h f 2 x2 h fg2
kg
Example 2
Estimate the rate of flow of steam for a steam turbine which uses convergent nozzle. The
expansion of steam is isentropic. The nozzle area of exit is 30 cm2. At inlet to the nozzle,
the steam is at 6 bar and 260 ºC. The exit pressure is 4 bar. Neglect the velocity of
approach. Find the condition of the steam at exit.
Saturation Line
2 h2 = 2888 kJ / kg.
Superheated Steam..!!
t2 = 210 ºC.
Entropy, s ….ANS
Example 2….cntd.
V1 = 0….given
Enthalpy, h
1 P = 6 bar
V2 44.72 (h1 h 2 )
P = 4 bar
V2 44.72 (2980 2888)
V2 428.95
Saturation Line
3 m / sec
Nozzle Efficiency
Ideal Assumptions : A. 1 – D Flow
B. Adiabatic Flow
C. Reversible Isentropic Flow
Boundary Detached
Layer Flow
Nozzle Efficiency
Effect of Friction : 1. ∆ h ↓.
2. V2 ↓.
3. x2 ↑.
P01
h01 01 P02 4. s2 ↑.
Enthalpy, h
2
V1
Pi 2 5. υ2 ↑.
h1 1
V2
2
V 2S
2 6. m2 ↓.
V 2 V1 V 2S V1
2 2 2 2
2 2
h1 h2 h1 h2S
2 2
2 P2
h2
h2S
Entropy, s
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
Nozzle Efficiency
Actual KE @ Exit
Nozzle Efficiency , N
KE @ Exit with Isentropic Flow
P01
V V
2 2
h01 01 P02 N 2 2 1 2
Enthalpy, h
V2 S V1
Pi
Nozzle Efficiency
V2 2( h1 h 2 ) V1
2
Actual Steam Velocity @ Exit :
V2 2 N ( h1 h 2 S ) V1
2
V2 44.72 N ( h1 h 2 S )
…. Steam Expansion from Rest, V1 = 0.
…. (m / sec).
Nozzle Efficiency
2. Smoothness of Nozzle.
5. Fluid Velocity.
h1 h2
kN
h1 h2 S
kN N
Actual Mass Flow Rate m act
Coefficient of Disch arg e,CD
Isentropic Mass Flow Rate m
isen
υ 2. Pressure, P2
PV n C
2
P2
To Find : Mass Flow Rate, m
υ1 (m3/kg) υ2
A2 V2
Continuity Equation : m
2
1 1
P1 C n
P2 2 C
n
dP Isentropic Flow :
P
(kPa)
υ PV n C 1 1
C P
n
n
2
P2
γ Gases
P P
n n
1 1
P2
P1 P1 1 1 P1 1 1
dP C P dP C P dP C C
n n n n n P 2 n
1 n 1
n 1
P2 P2 P2
n
1
P1
1
n
Cn P nn1 P nn1
dP n 1 1 2
(kPa)
n n 1 n
1 1
υ PV n C n 1
P1 n 1 P1 P2 n 2 P2
n
P2
2 n 1
υ1 (m3/kg) υ2
n
P1 1 P2 2
n 1
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
P1 1 P2 2
1
n
dP
2 P2
n 1
2
V2
n
P1 1 P2 2 …. Steam Expansion from Rest, V1 = 0.
2 n 1
V2 2
n
P1 1 P2 2
n 1
1
P2 n
P1 1 P2 2 C 2 1
n n
Isentropic Flow :
P1
n 1
A2 n P2 n
m 2 P1 1 1
1
n 1 P1
P2 n
1
P1
n 1
A2 n 2 P2 n
m 2 P1 1 1 1
1
n 1 P1
P2 n
P1
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
2 n 1
n P1 P2 n P2 n
m A2 2
n 1 1 P1 P1 …Discharge of Mass through Nozzle..!!
2 n 1
m n P1 P2 n P2 n
2
A2 n 1 1 P1 P1
2 n 1
P2 n P2 n
m f
P1 P1
dm
0 …for maximum Discharge of Mass.
d P2
P1
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
P2 P1 P1
d
P1
d 2 n 1
0
r n r n …Let, (P2 / P1) = r.
d r
n 1
2 n 1 n 1
2
1
r r n
0
n n
2 n n 1 n
2 n 1
r n
r n
0
n n
2n 2 n
n 1 n
1 1
2
r n
r 2r n
( n 1 ) r n
n n
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
n
n
'
n N n 1
n'
P2 2 n' 1
Critical Pr. Ratio : r '
'
P1 n 1
(kg / sec)
We know, V2 2
n
P1 1 P2 2
n 1
Critical Pr. Ratio
0
P 2 / P1 1.0 n 1
P1
P2 2 1
n n
V2 2
n 1 P2
n 2
1
n n 1
V2 2 P2 2 1 V2 2 P2 2 1
n 1 n 1 n 1 2
n n 1 2 n n 1
V2 2 P2 2 V2 2 P2 2
n 1 2 n 1 2
c2 P2 2
c2 R T2 P R T
c R Tc …@ Throat.
Example 3
Steam is expanded in a set of nozzles from 10 bar, 200 °C to 5 bar. Is the nozzle convergent
or convergent – divergent ? Neglecting the initial velocity, find the minimum area of the
nozzle to flow 3 kg / sec of steam under the given conditions. Assume expansion of steam
to be isentropic. Take Cd = 0.98.
Enthalpy, h
3 P = 5 bar
10 bar, 200 °C ≡ Superheated Steam
Example 3….cntd.
1.3
P2 PC 2 1.31
0.5457
P1 P1 n 1
Example 3….cntd.
V2 S 44.72 ( h1 h 2 S ) V2S 44.72 ( 2827.9 2715 )
1 kg m3
0.34
P = 10 bar
3
A2 S V2 S m 2 S sec kg
m A2 S
2S V2 S m
475.17
2 PC= 5.457 bar
sec
3 P = 5 bar
A2 S 21.47 104 m2
Entropy, s
A2 S 21.47 104
Actual Troat Area A2 21.9 104 m2
Cd 0.98
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
Example 4
Calculate the throat and exit diameters of a convergent – divergent nozzle which will
discharge 820 kg of steam per hour from a pressure of 8 bar, superheated to 220 °C into a
chamber having a pressure of 1.5 bar. Friction loss in the nozzle may be taken as 15 % of
the total enthalpy drop.
1 P = 8 bar kg
840 hr
kg
m 0.2278
sec sec
3600
hr
3 P = 1.5 bar
8 bar, 220 °C ≡ Superheated Steam
Example 4….cntd.
1.3
P2 PC 2 1.31
0.5457
P1 P1 n 1
Example 4….cntd.
Assuming V1 = 0; V2 S 44.72 ( h1 h 2 S ) V2S 44.72 ( 2883.62 2760 )
V2 S 497.22 m / sec
kg m3
0.2278 0.42
A2 S V2 S m 2 S sec kg
m A2 S
Enthalpy, h
2S V2 S m
497.22
sec
1 P = 8 bar
Example 4….cntd.
15 % of Total Enthalpy Drop ≡ ηN = 0.85.
h 3 h 3S 0.15 h1 h 3S
kJ
Enthalpy, h
h 3 2621.3
1 P = 8 bar kg
PC=4.365 bar
V3 44.72 ( h1 h 3 )
2
3 V3 44.72 ( 2883.62 2621.3 )
P = 1.5 bar
V3 724.3 m / sec
Entropy, s
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
Example 4….cntd.
m x3 3 g
A3 V3
A3 V3
m m A3
3 ( x3 υ3 g ) V3
kg m3
0.2278 0.945 1.15
Enthalpy, h
sec kg
A3
1 P = 8 bar
m
724.3
sec
PC=4.365 bar A3 3.418 10 4 m 2 ….ANS
2
A3 3.418 10 4
2
3 P = 1.5 bar D3 m2
4
Entropy, s 4 A3
D3 2.086 102 m ….ANS
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
Example 5
A group of convergent – divergent nozzles expands 6 kg / sec of steam from 13 bar dry
and saturated to 1.4 bar with a nozzle efficiency of 0.90. Velocity at the throat is 3 % less
than theoretical. If the throat section of each nozzle is of diameter 1.28 cm, calculate the
umber of nozzles.
V2
V2 = 3 % less than Theoretical. kN 0.97
Enthalpy, h
V2 S
1
N k N 2 0.972 0.9408
P = 13 bar
kN N
….up to Throat.
Example 5….cntd.
13 bar, Dry, Saturated Steam ≡ 2787.6 kJ / kg …Steam Table
n 1.135
n' 1.126
n N n 1 1.135 0.9408 1.135 1
Enthalpy, h
n' 1.126
P2 2 n' 1 2 1.1261
P = 13 bar
' 0.579
1 P1 n 1 1.126 1
2
PC=7.53 bar
P2 0.579 13 7.53 bar
Throat (2) ≡ Wet Steam
3 P = 1.4 bar
h2S = 2680 kJ / kg,
Example 5….cntd.
m3
Actual Sp. Vol. = 2 x2 2 g 0.965 0.25 0.24
kg
h1 h 2 2787.6 h 2
Actual Enthalpy Drop ≡ N 0.9408
h1 h 2 S 2787.6 2680
Enthalpy, h
P = 13 bar
kJ
1 h 2 2686.37
kg
PC=7.53 bar
2
V2 44.72 ( h1 h 2 )
3 P = 1.4 bar
V2 44.72 ( 2787.6 2686.37 )
Entropy, s
V2 449.9 m / sec
ME0207 SEM-IV Applied Thermodynamics – II S. Y. B. Tech. Mech. Engg.
Steam Turbines_Part A_Nozzle
Example 5….cntd.
Mass Flow through each nozzle :
A2 V2 4
1.28 10 449.9
2 2
m kg kg
m m sec m3 0.24 sec
2
2 0.24
Enthalpy, h
No. of Nozzles
P = 13 bar
Thank You !