FINAL REPORT

PRODUCTION PLANNING AND INVENTORY CONTROL

(DENDENG DAUN SINGKONG)
Nama Kelompok:
1. Desy rachmawati (2041610006)
2. Dewi maysaroh (2041610007)
3. Dicky putra pratama (2041610009)
4. Isnaini permata sari (2041610012)
5. Wisnu feryan erlanda (2041610027)
DESKRIPSI PRODUK
dendeng singkong merupakan produk camilan sehat yang berbahan
baku daun singkong muda tanpa bahan pengawet. Produk ini
memiliki cita rasa rempah yang kuat serta bertektur renyah dan
gurih. Warna dari produk ini hijau pekat karena terbuat dari daun-
daunan. Proses pembutan seperti dendeng merupakan salah satu
bentuk pengawetan sederhana pada produk ini.
PERMINTAAN PRODUK EKSISTING
Gambaran permintaan produk dendeng daun singkong dan dendeng
daun singkong balado :

Tahun Demand dendeng Demand dendeng

daun singkon daun singkong
balado
1. 10 14
2. 10 14
3. 11 15
4. 13 16
5. 15 18
PERAMALAN PERMINTAAN METODE EXPONENTIAL SMOOTHING
100

b. Dendeng daun singkong (α = 0,9) 90

80
70

periode demand Ft BIAS MAD MSE MAPE 60

50 demand
1 10 10,00 0,00 0 0 0% 40 Ft
2 10 10,00 0,00 0 0 0% 30
20
3 11 10,00 1,00 1 1 9%
10
4 13 10,90 2,10 2,1 4,41 16% 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
5 15 12,79 2,21 2,21 4,8841 15%
6 18 14,78 3,22 3,221 10,374841 18%
Alpha MAD MSE MAPE
7 22 17,68 4,32 4,3221 18,68054841 20%
0,1 17,04543167 642,1067735 35%
8 27 21,57 5,43 5,43221 29,50890548 20%
0,2 13,93490012 418,4660557 29%
9 33 26,46 6,54 6,543221 42,81374105 20%
0,3 11,71931313 290,5105985 25%
10 40 32,35 7,65 7,6543221 58,58864681 19%
0,4 10,07721388 211,6639285 21%
11 48 39,23 8,77 8,76543221 76,83280183 18%
12 56 47,12 8,88 8,876543221 78,79301955 16% 0,5 8,81726888 160,0491166 19%

13 65 55,11 9,89 9,887654322 97,76570799 15% 0,6 7,822430816 124,6058212 17%

14 75 64,01 10,99 10,98876543 120,7529657 15% 0,7 7,018476825 99,33301986 15%

15 84 73,90 10,10 10,09887654 101,9873074 12% 0,8 6,35642272 80,75990229 14%

5,406674989 43,09283902 14% 0,9 5,802660346 66,76670633 13%

 a. Dendeng daun singkong balado (α = 0,9)
100
period dema ft bias MAD MSE MAPE
90
e nd
80
1 14 14,00 0,00 0 0 0% 70
60
2 14 14,00 0,00 0 0 0%
50 demand
3 15 14,00 1,00 1 1 7% 40 Ft
30
4 16 14,90 1,10 1,1 1,21 7%
20
5 18 15,89 2,11 2,11 4,4521 12% 10
0
6 20 17,79 2,21 2,211 4,888521 11% 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
7 22 19,78 2,22 2,2211 4,93328521 10%

8 Alpha MAD MSE MAPE

25 21,78 3,22 3,22211 10,38199285 13%

9 0,1 17,04543167 642,1067735 35%

28 24,68 3,32 3,322211 11,03708593 12%
0,2 13,93490012 418,4660557 29%
10 33 27,67 5,33 5,3322211 28,43258186 16%
0,3 11,71931313 290,5105985 25%
11 41 32,47 8,53 8,53322211 72,81587958 21%
0,4 10,07721388 211,6639285 21%
12 51 40,15 10,85 10,85332221 117,794603 21%
0,5 8,81726888 160,0491166 19%
13 64 49,91 14,09 14,08533222 198,3965838 22%
0,6 7,822430816 124,6058212 17%
14 79 62,59 16,41 16,40853322 269,2399625 21%
0,7 7,018476825 99,33301986 15%
15 94 77,36 16,64 16,64085332 276,9179993 18%
0,8 6,35642272 80,75990229 14%
5,802660346 66,76670633 13%
0,9 5,802660346 66,76670633 13%
 Diketahui
Labor cost: Rp 30,000/ bulan
Holding cost/unit/bulan: Rp 1,000/unit/bulan

DENDENG DAUN SINGKONG

Lost sales cost: Rp 500/unit
Hiring cost: Rp 50,000/orang
Firing cost: Rp 100,000/ orang
Kapasitas Produksi/ orang: 50 unit/ bulan
 Level strategy
 Chase strategy
periode demand Production level Inventory Adjusted Inventory Holding cost
1 10 35 25 0 Rp 25.133,33 periode demand Production level Inventory Hiring Firing
2 10 35 50 0 Rp 50.266,67 1 10 35 25 Rp - Rp -
2 10 35 50 Rp - Rp -
3 11 35 74 0 Rp 74.400,00
3 11 35 74 Rp - Rp -
4 13 35 97 0 Rp 96.533,33
4 13 35 97 Rp - Rp -
5 15 35 117 0 Rp 116.666,67 5 15 35 117 Rp - Rp -
6 18 35 134 0 Rp 133.800,00 6 18 35 134 Rp - Rp -
7 22 35 147 0 Rp 146.933,33 7 22 35 147 Rp - Rp -
8 27 35 155 0 Rp 155.066,67 8 27 35 155 Rp - Rp -
9 33 35 157 0 Rp 157.200,00 9 33 35 157 Rp - Rp -
10 40 35 152 Rp - Rp -
10 40 35 152 0 Rp 152.333,33
11 48 35 139 Rp - Rp -
11 48 35 139 0 Rp 139.466,67
12 56 35 119 Rp - Rp -
12 56 35 119 0 Rp 118.600,00 13 65 35 89 Rp - Rp -
13 65 35 89 0 Rp 88.733,33 14 75 35 49 Rp - Rp -
14 75 35 49 0 Rp 48.866,67 15 84 35 0 Rp - Rp -
15 84 35 0 0 Rp - TOTAL Rp - Rp -
Total Rp 1.504.000,00
  Mix strategy

Add unit after Overtime cost Changging

periode demand Regular production additional unit needed Overtime product RT OT Inventory cost /labor cost workforce Lose sales total
1 10 25 15 0 15 15 Rp 15.000,00 Rp - Rp - Rp - Rp 15.000,00
2 10 25 15 0 15 30 Rp 30.000,00 Rp - Rp - Rp - Rp 30.000,00
3 11 25 14 0 14 44 Rp 44.000,00 Rp - Rp - Rp - Rp 44.000,00
4 13 25 12 0 12 56 Rp 56.000,00 Rp - Rp - Rp - Rp 56.000,00
5 15 25 10 0 10 66 Rp 66.000,00 Rp - Rp - Rp - Rp 66.000,00
6 18 25 7 0 7 73 Rp 73.000,00 Rp - Rp - Rp - Rp 73.000,00
7 22 25 3 0 3 76 Rp 76.000,00 Rp - Rp - Rp - Rp 76.000,00
8 27 25 -2 0 -2 74 Rp 74.000,00 Rp - Rp - Rp - Rp 74.000,00
9 33 25 -8 0 -8 66 Rp 66.000,00 Rp - Rp - Rp - Rp 66.000,00
10 40 25 -15 0 -15 51 Rp 51.000,00 Rp - Rp - Rp - Rp 51.000,00
11 48 25 -23 0 -23 28 Rp 28.000,00 Rp - Rp - Rp - Rp 28.000,00
12 56 25 -31 1 -31 47 Rp 47.000,00 Rp 30.000,00 Rp - Rp - Rp 77.000,00
13 65 25 -40 0 -40 7 Rp 7.000,00 Rp - Rp - Rp - Rp 7.000,00
14 75 25 -50 1 -50 7 Rp 7.000,00 Rp 30.000,00 Rp - Rp - Rp 37.000,00
15 84 25 -59 1 -59 -2 Rp - Rp 30.000,00 Rp - Rp 1.000,00 Rp 31.000,00
TOTAL Rp 640.000,00 Rp 90.000,00 Rp - Rp 1.000,00 Rp 731.000,00
 Diketahui

DENDENG DAUN SINGKONG BALADO

Labor cost: Rp 30,000/ bulan
Holding cost/unit/bulan: Rp 1,000/unit/bulan
Lost sales cost: Rp 500/unit
Hiring cost: Rp 50,000/orang
Firing cost: Rp 100,000/ orang
Kapasitas Produksi/ orang: 50 unit/ bulan
 Level strategy
 Chase strategy
periode demand Production level Inventory Adjusted Inventory Holding cost
1 14 36 22 0 Rp 21.600,00 periode demand Production level Hiring Firing
2 14 36 43 0 Rp 43.200,00
1 14 36 - -
3 15 36 64 0 Rp 63.800,00
4 16 36 83 0 Rp 83.400,00
2 14 36 - -
5 18 36 101 0 Rp 101.000,00 3 15 36 - -
6 20 36 117 0 Rp 116.600,00 4 16 36 - -
7 22 36 130 0 Rp 130.200,00 5 18 36 - -
8 25 36 141 0 Rp 140.800,00 6 20 36 - -
9 28 36 148 0 Rp 148.400,00
7 22 36 - -
10 33 36 151 0 Rp 151.000,00
8 25 36 - -
11 41 36 146 0 Rp 145.600,00
12 51 36 130 0 Rp 130.200,00 9 28 36 - -
13 64 36 102 0 Rp 101.800,00 10 33 36 - -
14 79 36 58 0 Rp 58.400,00 11 41 36 - -
15 94 36 0 0 Rp - 12 51 36 - -
TOTAL Rp 1.436.000,00 13 64 36 - -
14 79 36 - -
15 94 36 - -
  Mix strategy

Add unit after Overtime cost Changging

periode demand Regular production additional unit needed
Overtime product RT OT Inventory cost /labor cost workforce Lose sales total
1 14 30 16 0 16 16 Rp 16.000,00 Rp - Rp - Rp - Rp 16.000,00
2 14 30 16 0 16 32 Rp 32.000,00 Rp - Rp - Rp - Rp 32.000,00
3 15 30 15 0 15 47 Rp 47.000,00 Rp - Rp - Rp - Rp 47.000,00
4 16 30 14 0 14 61 Rp 61.000,00 Rp - Rp - Rp - Rp 61.000,00
5 18 30 12 0 12 73 Rp 73.000,00 Rp - Rp - Rp - Rp 73.000,00
6 20 30 10 0 10 83 Rp 83.000,00 Rp - Rp - Rp - Rp 83.000,00
7 22 30 8 0 8 91 Rp 91.000,00 Rp - Rp - Rp - Rp 91.000,00
8 25 30 5 0 5 96 Rp 96.000,00 Rp - Rp - Rp - Rp 96.000,00
9 28 30 2 0 2 98 Rp 98.000,00 Rp - Rp - Rp - Rp 98.000,00
10 33 30 -3 0 -3 95 Rp 95.000,00 Rp - Rp - Rp - Rp 95.000,00
11 41 30 -11 0 -11 84 Rp 84.000,00 Rp - Rp - Rp - Rp 84.000,00
12 51 30 -21 0 -21 63 Rp 63.000,00 Rp - Rp - Rp - Rp 63.000,00
13 64 30 -34 0 -34 29 Rp 29.000,00 Rp - Rp - Rp - Rp 29.000,00
14 79 30 -49 0 -49 -20 Rp - Rp - Rp - Rp 10.000,00 Rp 10.000,00
15 94 30 -64 0 -64 -64 Rp - Rp - Rp - Rp 32.000,00 Rp 32.000,00
TOTAL Rp 910.000,00
BOM DAN MLT
DENDENG DAUN
SINGKONG

a. Daun singkong = Ds+A+Dds d. B.Merah&B.putih = BM&BP+B+Dds

= 35+10+250 = 10+5+250
=295 = 265
b. T.terigu&T.kanji = Tt&Tk+A+Dds e. Gula,garam,merica = Ggm+B+Dds
= 6+10+250 = 4+5+250
= 266 = 259
c. Telur = T+A+Dds f. Cabai&daunjeruk = CDj+B+Dds
= 3+10+250 = 7+5+250
=263 = 262
 Daun singkong = 500gr. Per satuan = 500gr/9 = 55,56gr
 T.terigu&T.kanji = 200gr. Persatuan = 200gr/9 = 22,2gr
 Telur = 189gr. Persatuan = 189gr/9 = 21gr
 B.merah&B.putih = 28gr. Persatuan = 28gr/9 = 3,1gr
 Gula,garam,merica = 62gr. Persatuan = 62gr/9 = 6,89gr
 Cabai dan daun jeruk = 35gr. Persatuan = 35gr/9 = 3,89gr
BOM DAN MLT
DENDENG DAUN
SINGKONG

a. Daun singkong = Ds+A+Dds d. B.Merah&B.putih = BM&BP+B+Dds g. Bubuk balado instan = Bbi+Tbb+DdsB

= 35+10+250 = 10+5+250 = 3+5+270
=295 = 265 = 278
b. T.terigu&T.kanji = Tt&Tk+A+Dds e. Gula,garam,merica = Ggm+B+Dds
= 6+10+250 = 4+5+250
= 266 = 259
c. Telur = T+A+Dds f. Cabai&daunjeruk = CDj+B+Dds
= 3+10+250 = 7+5+250
=263 = 262
 Daun singkong = 500gr. Persatuan = 500gr/9 = 55,5gr
 T.terigu&T.kanji = 200gr. Persatuan = 200gr/9 = 22,2gr
 Telur = 189gr. Persatuan = 189gr/9 = 21gr
 Bubuk balado instan = 100gr. Persatuan = 100gr/9 = 11,1gr
 B.merah&B.putih = 28gr. Persatuan = 28gr/9 = 3,11gr
 Gula,garam,merica = 62gr. Persatuan = 62gr/9 = 6,89gr
 Cabai dan daun jeruk = 35gr. Persatuan = 35gr/9 =3,89gr
 MPS DENDENG DAUN SINGKONG

item no : description : dendeng daun singkong original

lead time : 3 safety stock : 0
order quantity : 3 periode DTF : 3 periode
PTF : 3 periode
period 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
forecast 10 10 10 10 10 10 11 12 14 15 18 21 24 28 33
production forecast
actual demand
MPS 30 31
Projected available balance 11 1 21 11 1 22 12 1 30 16 1 46 25 1 38 5
available to promise
planned order 41 63 61
 MPS DENDENG DAUN SINGKONG BALADO

item no : description : dendeng daun singkong balado

lead time : 3 safety stock : 0
order quantity : 3 periode DTF : 3 periode
PTF : 3 periode
period 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
forecast 10 10 10 10 10 10 11 12 14 15 18 21 24 28 33
production forecast
actual demand
MPS 30 33
Projected available balance 20 10 0 20 10 0 23 12 0 33 18 0 52 28 0 33
available to promise
planned order 47 73 33
BUAT RENCANA MRP