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MESIN PERKAKAS

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Outline:

 Proses Pemesinan
 Mesin Bubut
 Mesin Frais
 Mesin Gerinda
 Mesin Skrap
 Mesin Bor
MACHINING PROCESS (PROSES PERMESINAN)

Why do we need machining?


1. Products that are cast, forged or formed need finishing operations
2. Interchangeable for assembly

Advantages: Disadvantages:
1. Good dimensional tolerance 1. More material waste
2. Good surface finish 2. Consumes more energy than
3. Holes in parts forming
4. External/internal profiles 3. Machining can adversely affect
5. Remove discoloration and surface quality and property
distortion
6. Special surfaces
7. Cost effective for small volume
Example of Machining Operation
MESIN BUBUT (LATHE)

Prinsip Kerja

Benda kerja disayat dengan cara memutar benda kerja yang dijepit
pada chuck yang terpasang pada spindel mesin dan diumpankan
pada pahat yang digerakan secara translasi sejajar dengan sumbu
putar benda kerja.

Gerak putar benda kerja


disebut gerak potong (cutting
speed), gerak translasi
benda kerja disebut gerak
umpan/penyayatan (feeding)
dan gerak penyetela
kedalaman potong.
Ukuran Mesin Bubut
(1) Ukuran maksimum diameter benda kerja yang dapat dibubut
(2) Jarak maksimum antar headstock and tailstock, and
(3) the length of the bed
Turning operations
Turning Operations (Cont)
Cara Pemasangan Pahat
Bentuk Geometri Pahat Insert

(a) round, (b) square, (c) rhombus with two 80° point angles, (d)
hexagon with three 80° point angles, (e) triangle (equilateral), (f)
rhombus with two 55°point angles, (g) rhombus with two
35°point angles.
Cutting Tool Geometry
Effect of Cutting Tool Geometry

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