IE308/IE205 Proses Manufaktur

• 2 SKS
• Kehadiran 100% toleransi 25% dari
kehadiran dosen
• Bobot: UTS 25%, UAS 25%, KAT 50%
• KAT 6 kali
• Asep Hadian Sasmita
• 082120014949
 Pre Test Quiz
Waktu 30 Menit
Apa yang anda ketahui mengenai:
1.Proses manufaktur
2.Pengecoran (casting)
3.Pembentukan (forming)
4.Pemesinan (machining)
5.Pengelasan (welding)
 MANUFACTURING PROCESSES
(de Garmo)

• PROSES PENGECORAN
Casting
• PROSES PERUBAHAN BENTUK
- Shearing
- Forging - Spinning
- Extruding - Stretch Forming
- Rolling - Roll forming
- Drawing - Electroforming
- Bending - Powder Metal Forming
• PROSES PEMESINAN
- Turning - Sawing
- Planing - Broaching
- Shaping - Milling
- Drilling - Grinding
- Boring - Hobbing
- Reaming
• PROSES PENYELESAIAN AKHIR
- Polishing - Superfinishing
- Abrasive belt grinding - Metal spraying
- Electroplating - Anodizing

• PROSES PENYAMBUNGAN
- Welding - Pressing
- Soldering - Riveting
- Brazing - Screw fastening
- Sintering - Adhesive joining

• PROSES PERUBAHAN SIFAT FISIK

- Heat treatment - cold working
- Hot working - Shot peening
 PENGECORAN
MOLDING PROCESSES
1. BENCH MOLDING
2. FLOOR MOLDING
3. PIT MOLDING
4. MACHINE MOLDING
ALUR PENGECORAN
3 LANGKAH

• CETAKAN
• POLA
• LOGAM CAIR
CONTOH ALUR PENGECORAN DI KS
GAMBARAN UMUM CASTING
 5 DASAR
• MOLD CAVITY
• MELTING PROCESS
• POURING TECHNIQUE
• REMOVE CASTING FROM THE MOLD
• AFTER THE CASTING REMOVE,
CLEANING, FINISHING, INSPECTION
 LOGAM CAIR
• ASAL – BARANG TAMBANG BERUPA
MINERAL
• CONTOH : BIJIH BESI, BOUKSIT
• PROSES :
A. PENGHANCURAN – STONE
CRUISER
B. PEMISAHAN – SISTEM MAGNET
C. DIKIRIM AREA PELEBURAN
 PELEBURAN
• TUNGKU / TANUR TINGGI (BLAST
FURNACE)
• BAHAN :
A. IRON ORE (BIJIH BESI)
B. LIME STONE (BATU KAPUR)
C. COKE (KOKAS)
• SISTEM PEMASUKAN : SANDWICH
TANUR TINGGI
 HASIL
• BESI KASAR (WROUGHT IRON)
• BERSIFAT SPONGE, TIDAK TAHAN
KOROSI.
• DIOLAH :
A. BAJA KARBON
B. BESI COR
PEMROSESAN LANJUT
BESI KASAR

• JENIS TUNGKU :
A. OPEN HEART FURNACE
B. BESSEMER FURNACE
C. INDUCTION FURNACE
D. COPULA
• HASIL : BAJA
PENGECORAN KONTINU
 JENIS CETAKAN
• GREEN SAND MOLD
• SKIN DRIED MOLD
• DRY SAND MOLD
• LOAM MOLD (50%
clay)
• METAL MOLD
• SPECIAL MOLD
 PENGUJIAN PASIR
• TEST FOR MOISTURE CONTENT
• PERMEABILITY TEST
• MOLD AND CORE HARDNESS TEST
• CLAY CONTENT TEST
• FINESS TEST
• SAND STRENGTH TEST
 MOLDING SAND
KEUNGGULAN JENIS CETAKAN INI :
1. REFRAKTORIS (tahan api)
2. KOHESIF(melekat)
3. POROUS ATAU PERMEABEL
 PERMEABILITY NUMBER
CASTING PERMEABILITY NUMBER

Aluminium (light and medium) 8 – 15

Brass (light) 8 – 12

Brass (medium) 8 – 20

Cast Iron (light) 15 – 65

Cast Iron (medium) 65 – 100

Cast Iron (Heavy) 75 – 100

Malleable iron (light) 20 – 50

Malleable iron (medium) 50 – 100

Steel (light) 100 – 150

Steel (medium) 125 – 200

 JENIS MESIN CETAK
• JOLT MACHINE
• SQUEEZER MACHINE
• JOLT – SQUEEZE MACHINE