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Entrenamiento Sistema de Control SMARTCRAFT
Entrenamiento Sistema de Control SMARTCRAFT
Systems
Upon completion of this lesson the student will be
able to:
Identify Zeus Mechanical Components
Explain available Zeus Gear Ratios
Identify Zeus Hydraulic Components
Explain the operation of the Zeus Hydraulic System
Interpret Zeus Hydraulic schematics
Perform mechanical and hydraulic component
identification
Identify the function of mechanical and hydraulic
components
Day Two - 1
1/22/2010
Zeus Technician Classroom Qualification
Hull Design
Tunnel design
Zeus Mechanical System
crash_test_video.wmv
Day Two - 4
1/22/2010
Zeus Technician Classroom Qualification
Hull Design
Training_rick_davis.wmv
Day Two - 5
1/22/2010
Zeus Technician Classroom Qualification
Hull Design
..\..\Orginal Zeus
Documents\instructor_guide_classroom\documents\
Zeus_Installation_Manual.pdf
Day One - 6
1/22/2010
Zeus Technician Classroom Qualification
Hull Design
Allowing for
perpendicular
pod
installation
Day One - 7
1/22/2010
Zeus Technician Classroom Qualification
Hull Design
Hull Design:
• must incline the installed
engine at 0° ± 1° fore and aft
with boat at rest in the water.
• the engine aligned to the
center of the drive input shaft
and parallel to the vessel
centerline.
Day One - 8
1/22/2010
Zeus Technician Classroom Qualification
Hull Design
Day One - 9
1/22/2010
Zeus Technician Classroom Qualification
Hull Design
Rob_Mirman_Engine_Compartment.wmv
Day One - 10
1/22/2010
Zeus Technician Classroom Qualification
Zeus Mechanical System
Day Two - 12
1/22/2010
Zeus Technician Classroom Qualification
Zeus Mechanical System
Day Two - 13
1/22/2010
Zeus Technician Classroom Qualification
Zeus Mechanical System
a - input flange b - dropbox (if equipped) c - input speed sensor d - output speed
sensor e - Forward solenoid f - oil temperature sensor g - Reverse solenoid h -
Trolling valve solenoid i - oil pressure sensor
Zeus Mechanical System
Oil Gallery
Day Two - 15
1/22/2010
Zeus Technician Classroom Qualification
Zeus Mechanical System
Day Two - 16
1/22/2010
Zeus Technician Classroom Qualification
Zeus Mechanical System
To technical package
Marine Application Bulletin
Introduction - 19
March 14, 2008
Zeus Technician Classroom Qualification
Zeus Hydraulic System
Day Two - 20
1/22/2010
Zeus Technician Classroom Qualification
Zeus Hydraulic System
Gen 1
Electronically – controlled
variable displacement piston
pump
Zeus Hydraulic System Gen 2
Mechanically – controlled
variable displacement,
pressure compensated pump.
Zeus Hydraulic System Gen 1
Day Two - 25
1/22/2010
Zeus Technician Classroom Qualification
Zeus Hydraulic System Gen 1
B
A
Select
Day Two - 27
1/22/2010
Zeus Technician Classroom Qualification
Zeus Hydraulic System
Day Two - 28
1/22/2010
Zeus Technician Classroom Qualification
Zeus Hydraulic System
Day Two - 29
1/22/2010
Zeus Technician Classroom Qualification
Zeus Hydraulic System Gen 1
Day Two - 30
1/22/2010
Zeus Technician Classroom Qualification
Zeus Hydraulic System Gen 1
Front of manifold
a - Steer-to-starboard control valve
b - Trim-down control valve
c - Manifold
Zeus Hydraulic System Gen2
Rear of manifold
a - Manifold
b - Trim-up control valve
c - Steer-to-port control valve
Zeus Hydraulic System
Hydraulic Schematic_cropped.pdf
Day Two - 35
1/22/2010
Zeus Technician Classroom Qualification
Designing a Zeus Equipped Vessel
Day Two - 36
1/22/2010
Zeus Technician Classroom Qualification
Activity 2
Activity 2 Activity 2
Worksheet A Worksheet B
On Zeus Simulator At Seats
Day One - 37
1/22/2010
Zeus Technician Classroom Qualification
Activity 2
Worksheet A Review
Component Description Name Tag Letter/Number
This component is required on Zeus
vessels equipped with QSC 3800 Drop Box
Engines to reduce torque to the pod.
Day Two - 38
1/22/2010
Zeus Technician Classroom Qualification
Activity 2
Worksheet A Review
Component Description Name Tag Letter/Number
Helps remove contaminants
from the hydraulic system. Hydraulic Filter
Day Two - 39
1/22/2010
Activity 2
Worksheet A Review
Component Description Name Tag Letter/Number
Enables the Pod gear lube to be Upper gear lube
changed with the vessel in the
water. drain/fill
Day Two - 40
1/22/2010
Zeus Technician Classroom Qualification
Activity 2 Worksheet A
Tag # Description
1. Hydraulic pump Pressure Sensor
2. Steer A Coil
12. Back up Pump
13. Primary Drive Position
27. Trim Tab A Pressure
29. Trim Tab B Pressure
14. Steer B Coil
3. Hydraulic Tank Pressure Sensor
28. Trim Tab B Coil
4. Steer B Pressure Sensor
15. Steering Select Coil
Day Two - 41
1/22/2010
Zeus Technician Classroom Qualification
Activity 2 Worksheet A
Tag # Description
8. Transmission Output Speed Sensor (TOSS)
9. Forward Gear Solenoid
19. Hydraulic Oil Level Sensor
5. Secondary Drive Position Sensor
23. Transmission Oil Temperature
6. Water in Drive Sensor
7. Transmission Input Speed Sensor (TISS)
18. Hydraulic Oil Temperature Sensor
20. Transmission Pump Pressure Sensor
21. Trolling Valve Solenoid
10. Pump Pressure Control Coil
11. Low Gear Lube Level Switch
Day Two - 42
1/22/2010
Zeus Technician Classroom Qualification
Activity 2 Worksheet A
Tag # Description
16. Steer A Pressure
17. Trim Tab A Coil
22. Reverse Gear Solenoid
24. Swash Plate Position Sensor
25. Engine Exhaust Temperature Sensor
26. Trim Tab Position
Day Two - 43
1/22/2010
Zeus Technician Classroom Qualification
Activity 2 Worksheet B
1. What component provides smooth transmission engagement during Joystick operations?
Trolling Clutch
2. Where can you look to find the transmission and drop box ratio for a Zeus pod?
Transmission and Pod ID tags (Etiquetas)
3. A vessel is brought in with a Tab Spool Stuck Fault. Answer the following questions about this
fault.
A. What will cause this fault? Tab hydraulic spool stuck – actual vs. commanded tab
position deviation excessive
B. What mode fault is this? Sticky
C. What Guardian Strategy will be implemented? Tab Disabled
4. A vessel is brought in with a High Hydraulic Oil Temp Fault. Answer the following questions
about this fault.
A. What will cause this fault? Critical High Hydraulic Oil Temperature Warning
B. What mode fault is this? Non-Sticky
C. What Guardian Strategy will be implemented? Standby Mode
D. You measure the resistance of the Hydraulic Oil Temperature Sensor when the hydraulic
oil is at 77 F and find the resistance to be 96Ω. Is this within acceptable limits? No
Day Two - 44
1/22/2010
Zeus Technician Classroom Qualification
Activity 2 Worksheet B
5. How does the pressure control valve modify hydraulic pressure in the steering system? By
bleeding pressure off of the pump output circuit
6. A vessel is brought to you that has had an engine compartment fire. You need to order an
Engine and VIP unswitched power harness that is 8 foot in length. What part number should
you use? EA8238
7. What is the part number for the Helm Bundle Kit? EA8236
8. A customer wants a 2nd VesselView display added to his vessel. What harness must be
ordered and what is the part number? VesselView Display Kit EG 8051
9. A customer orders a Cummins Onan generator for his vessel. What extension harnesses
must also be ordered for installation? Can V Extension Harness EA 8252
10. What device is used to reduce exhaust vibration when the vessel is idling? Water Lift Muffler
11. After installing a Zeus system into a vessel you need to perform an exhaust backpressure
test. The vessel has a QSC engine. At rated rpm you find backpressure to be 4.0 in. Hg. Is
this within specifications? No
Day Two - 46
1/22/2010
Zeus Technician Classroom Qualification