INTRODUCTION

QMS (QUALITY MANAGEMENT SYSTEM ):

• QUALITY
- degree to which a set of inherent characteristics fulfils requirements

• SYSTEM
- Set of interrelated or interacting elements

• MANAGEMENT
- System to establish

•Quality policy

• Quality objectives

• QUALITY MANGEMENT SYSTEM

-to direct and control an organization with regard to quality
 INTRODUCTION

PURPOSE:

• This facilitates communication between suppliers & customers,

particularly
when information , direction or support required

TEAMS:
• The first step in APQP process is to assign responsibility to a Cross
functional team
 ADVANCED PRODUCT QUALITY PLANNING

BENEFITS:

•To direct resources to satisfy customer

•To promote early identification of required changes

•To avoid late changes

•To promote a quality product on time at the lowest

price
 ADVANCED PRODUCT QUALITY PLANNING

STAGES OF APQP

• Organize the team

• Define the scope
• Team to Team
• Training- (MSA, SPC,PFMEA-PROCESS ,CONTROL PLAN)
• Customer and supplier involvement
• Simultaneous engineering
• Control plans
 ADVANCED PRODUCT QUALITY PLANNING

• Concern resolution
• Product quality timing plan
• Plans relative to the timing chart
 ADVANCED PRODUCT QUALITY PLANNING

PHASES OF APQP

PHASE 1: Plan and define the program

PHASE 2: Product design and development program

PHASE 3: Process design and development program

PHASE 4:Product and process validation program

PHASE 5: Feedback, Assessment and corrective action

 ADVANCED PRODUCT QUALITY PLANNING

INPUTS :

• voice of customer

• Business plan & Marketing strategy

• product/ process Benchmark Data

• product/ process assumptions

• Product reliability studies

• Customers inputs
 ADVANCED PRODUCT QUALITY PLANNING

PLAN & DEFINE – OUTPUTS

• Design Goals
• Reliability & Quality Goals
• Preliminary Bill of materials
• Preliminary Process Flow Chart
• Preliminary listing of special product / process
characteristics
• Product assurance plan
• Management support
 ADVANCED PRODUCT QUALITY PLANNING

PRODUCT DESIGN & DEVELOPMENT- Design Team

1.Design failure mode & effect analysis (DFMEA)

• Reliability results
• Product special characteristics
• Product error proofing, appropriate
• Diagnostic guide lines

2.Design manufacturing and assembly

3.Design verification
4.Design reviews
5.Prototype build- control plan
 ADVANCED PRODUCT QUALITY PLANNING

PRODUCT DESIGN & DEVELOPMENT – Design Team

• Engineering drawing (including Mathematical data)

• Engineering specification

• Material specification

• Drawing & specification changes

 ADVANCED PRODUCT QUALITY PLANNING

PRODUCT DESIGN & DEVELOPMENT – APQP

TEAM

• New equipment , tooling & facilitate

requirement (GYR)

• Special product /process Characteristics (CC,SC)

• Gages / Testing equipment Requirement

• Team Feasibility commitment & management

support
 ADVANCED PRODUCT QUALITY PLANNING
PROCESS DESIGN & DEVELOPMENT

• Packaging standards standards & specifications

• Product/ process quality system review
• Process flow chart
• Floor plan layout
• Characteristics matrix
• PFMEA
• Pre launch control plan
• Process instructions
• MSA Plan, Process capability study
 ADVANCED PRODUCT QUALITY PLANNING
PRODUCT & PROCESS VALIDATION

• Production trial run

• Measurement system evaluation
• Preliminary process capability study
• PPAP
• Production validation testing
• Packaging evaluation
• Production control plan
• Quality planning sign – off & Management support
•
 ADVANCED PRODUCT QUALITY PLANNING
FEEDBACK , ASSESMENT & CORRECTIVE ACTION

• Reduced variation

• Improved customer satisfaction

• Improved delivery & service

•Effective use of Lessons learnt /Best practices

ADVANCED PRODUCT QUALITY PLANNING
ADVANCED PRODUCT QUALITY PLANNING