Professional Documents
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Start Up and Protection
Start Up and Protection
Typical Start Up of a
210 MW Steam Turbine
Generator Set in India
In-house Discussion TSN Tendering
M.P.Dutta
Technical Tendering Engineer
Contents
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 2
Typical Layout of Thermal Cycle
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Main equipments in power plant
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Prime Mover
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 5
Steam Generator
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 6
Condenser
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 7
Turbo Generator
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 8
Feed Heating System
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 9
Power Transformer
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Typical Schematic of Switchyard
BUS I
BUS II
ISO
ISO
BC
CB
ISO ISO
Y
TRAFO
LEGENDS
ISO:ISOLATOR
CB: CIRCUIT BREAKER
GEN.
NEXT
TRAFO:TRANSFORMER
GENERATOR
BC:BUS COUPLER
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 11
Power Evacuation System
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 12
Balance of Plants (BOP)
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Technical specifications for reference
plant (BTPS 210MW, Unit IV)
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 14
Generator Specification
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 15
Criteria for different start up
Warm start up: HPT casing metal temp >150°C and < 350°C
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Line up for cold boiler start up
CONTD..
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Line Up for Cold Boiler Start Up
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Boiler Start Up
During the speed raising operation eccentricity of shaft should be less than 0.07 mm.
Bearing vibration should not exceed 40 microns.
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Speed is now 500 RPM
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Synchronisation
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 29
RH
MS TEMP
TEMP
MS Flow
MS
Pressure
RH
Pressure
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Different Protections for Steam
Turbine
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 31
Different Protections for Steam
Turbine
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Minimum time required to synchronise
ST from Barring Speed (Cold Start Up)
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 33
Pre-checks before rolling
SLC for aux. lube oil pumps and EOP are ‘ON’ and one
pump is in service. (Both pumps are in ‘Auto’ mode).
SLC for jacking oil pumps are ‘ON’ and one pump is
running.
Turbine is on turning gear and eccentricity is around 40 to
50 micron.
SLC for control oil pumps are ‘ON’ and one pump is in
service (Both pumps are on Auto). Also AFS pump is
running. Control oil pressure is about 160 kg/cm².
Seal oil pressure is adequate (> 2.8 kg/cm²) and
hydrogen purity is more than 96%.
Ensure vacuum breaker valve is CLOSED and its SLC is
on AUTO.
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 34
Pre-Start checks for Rolling
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 35
Vacuum Pulling
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Vacuum Pulling (By Pumps)
Seal water heat exchanger inlet and outlet valves are open.
Home
VACUUM PUMP HOGGING HOLDING
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• At least one instrument air compressor is running and air
receiver tank
• IA pressure is adequate
• Open the seal water makeup valve and bring the water
level to normal and make sure that it overflows a little.
• Start both the vacuum pumps and confirm from local
offsite engineer.
• Vacuum pumps will run in hogging mode and condenser
pressure will start dropping.
• When vacuum in condenser reaches about 76 mm Hg,
the vacuum pump which is in stand by mode will cut off.
• Open the exhaust hood spray bypass if exhaust hood
temperature goes beyond 80°C.
VACUUM PUMP
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HOGGING
AIR INLET
CHECK V/V
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HOLDING
From Condenser
DISC TO ATM SPTR
AIR INLET
CHECK V/V
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 42
separator
2nd 1 St MOTOR
HEAT EXH
Make up from CEP
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 43
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 44
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 45
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given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited. 46
Check list for Start Up
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Operation
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Permissives for Purging
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Permissives for Purging
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