Professional Documents
Culture Documents
Welcomes: Sri R. K. Gupta
Welcomes: Sri R. K. Gupta
Welcomes: Sri R. K. Gupta
Sri R. K. Gupta
GENERAL MANAGER
1
EASTERN RAILWAY
LAYOUT OF LILUAH WORKSHOP
S R Ghoshal
DyCME DyCEE (W) DyCME (P) WPO CMT PS EDPM DyCMM DyCAO (W)
DyCME (C) CMS
(M) T. K.
S Mukherjee A K Bose A K Bhunia A K Bose D R Nath H N Talukdar S Kumar P K Halder
J Lal Mazumerr
U Halder
AWM (C-I) AWM Plant) AEE (P) AWM (W) AWO AMM (P) AWAO
Prasant 14
S K Rai R K Banerjee S Roy A Gupta D Biswas Kunal A K Middya DOCTORS
6
LHB – Projected Increase in Holding
1400
400
200
7
(POH + IOH) of LHB Coaches
(Year Wise)
28
23
18
13
8
8
10-11 11-12 12-13 13-14 14-15(Dec)
(POH + IOH) of LHB Coaches
(2014 Month Wise)
SN Month POH IOH Total
1 April, 2014 5 22 27
2 May, 2014 6 19 25
3 June, 2014 8 22 30
4 July, 2014 10 20 30
5 August, 2014 11 19 30
6 September, 2014 6 21 27
7 October, 2014 10 16 26
8 November, 2014 9 30 39
9 December, 2014 17 28 45
10 Total 82 197 279
9
TREND OF LHB Outturn UPTO 2017-18
POH IOH Total Linear (POH) Linear (IOH) Linear (Total)
700
y = 77.8x + 19.4
600 642
500 564
486
400
300
200
100
0
2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18
10
Overdue Running of LHB Coaches
SN Month POH IOH Total
Overdue
1 April, 2014 - 24 24
2 May, 2014 - 25 25
3 June, 2014 - 17 17
4 July, 2014 - 11 11
5 August, 2014 - 13 13
6 September, 2014 3 14 17
7 October, 2014 2 23 25
8 November, 2014 5 25 30
9 December, 2014 7 29 36
10 January ‘15 14 38 52
11
LHB Coaches – Increase in POH-IOH… Issues
1. Requirement of Additional Berthing Space &
pits and Traverser .
2. Requirement of Additional Heavy Repair Bay
in Wheel Repair Shop.
3. Requirement of LHB CTRB Section.
4. Additional (skilled ???) Man Power.
5. Requirement of adequate material esp.
imported material and WTA .
12
Berthing Space Calculation for IOH/POH
2014-15
Berth-Days Nos. of POH/IOH in
Item
Required* 1 Berth/month
LHB POH
16/9 3
Duranto POH
LHB IOH
8/5 5
Duranto IOH
* Assuming 24 working days in a month. Although it is
22.5/month
13
Available Berthing Space For LHB
Coaches
14
Berthing Space Required for 14-15 & 15-16
2014-15 2015-16
Berths Berths
Item Arising/Month Arising/Month
Required Required
LHB POH 17 6 24 8
Duranto POH 1.5 0.5 1.5 0.5
LHB IOH 20 4 24 5
Duranto IOH 1.5 0.5 1.5 0.5
Total 11 14
* Assuming 24 working days in a month
15
Future Projection of Berthing Space Requirement
Berthing
%age Increase over
Year Holding Capacity
precious year
Required
2014 799 Actuals 11
2015 856 - do - 14
Assuming Linear Growth
2016 975 16
Trend over last few years
2017 1079 - do- 18
• The increase in LHB Holding by 2017 shall be more than 25% of 2015.
• The no. of available LHB Berths by 2017 shall be only 12 against requirement of
18, assuming the completion of 1WC/2WC work with commissioning of cranes
• Therefore, Sanctioning the work of Strengthening of Crane Girders of Bay 3 & 4 for
generating 8 additional berths by 2017 is absolute necessary.
• All Bays of L-Shop when fully converted to 25T EOT will be sufficient for only 34 POH
& 34 IOH per month. This rate shall be reached with about 1,300 LHB Coach holding
i.e. latest by 2019 may be even earlier. 16
Future Plan to Increase LHB Berths
1. Columns & Gantry at ‘WC Bay’ is being strengthened for 25T EOT crane….
Status : Being executed. No. of berths increasing : 4
2. Columns & Gantry of Bay-3 & 4 will be strengthened for 25T EOT crane …
Status : Proposal sent. No. of berths increasing : 8
17
Additional Heavy Repair Bay in Wheel Shop
1. Assembly procedure of LHB Wheels are
different than those of ICF Wheels.
2. Volume of LHB POH/IOH has gone up.
3. Requires augmentation in Production of LHB
Wheel Sets.
4. Rejection of Wheel Disc in LHB Coaches is
heavy due to shelling.
5. Requires separate LHB CTRB mounting &
dismounting Section.
18
Extension Plan of Wheel Shop
19
19
LHB – Overview of Man Power Requiremen
Total actual available Man 7,077 Mech + Elect
Power in Shop
Man Power in Millwright & 591 Mech + Elect
Power House
Man Power utilised for Pure 396 Mechanical
Wagon POH activity.
Man Power for Pure Coach 6,090 Mech + Elect
Man Power required per 29 @ Present monthly
coach outturn of 210 Coaches
Extra Coaches in lieu of available 14 only 396/29
Man Power of Wagon
Projected outturn increase in 10 LHB Total increase of 15
15-16: 5 AC ICF coaches in 15-16
20
LHB Projects – Status in Brief
Project-1 Project-2 Project-3 Project-4
Year Planned 05-06 10-11 13-14 13-14
Year Sanctioned 06-07 12-13 14-15 MOD ???
Amount Cr. 20 10.6 3 13
Target POH-5 POH-10 POH-15 POH-20
IOH-5 IOH-10 IOH-20 IOH-30
Year Completed 2012 ??? 16-17 ???
Major Work 25T gantry Traverser 25T gantry 25T gantry &
Building Insp. pits & EOT 25T EOT
M&Ps (EOT) cranes at cranes at Bay
WC Bay 3&4
21
LHB – Immediate Requirement
1. Phase – IV Project should be sanctioned “On
Priority”.
2. Material specially Safety Items, Imported Items
& WTA to be given appropriate focus & should
not be delayed.
3. Wheel Shop “Extension” to be taken up in 15-
16.
4. Adequate Funds to be given in MOD Project for
executing on-hand Works, appr. 9 cr.
22
INCREASE IN AC (ICF) HOLDING
T ot
550
AC Holding has
grown about 40% 500
in last 5 Years 09-10 10-11 11-12 12-13 13-14 14-15
23
AC (ICF) OUTTURN
POH Actual
(Avg./Month) 500
Year Act.
450
10-11 349
11-12 357 400
40
35
30
25
10-11 11-12 12-13 13-14 14-15(Dec)25
POH of AC Coaches Only
(2014 Month Wise)
SN Month ICF LHB Total
1 April, 2014 34 5 39
2 May, 2014 39 6 45
3 June, 2014 35 8 43
4 July, 2014 37 10 47
5 August, 2014 33 11 44
6 September, 2014 39 6 45
7 October, 2014 27 10 37
8 November, 2014 35 9 44
9 December, 2014 33 17 50
10 Total 312 82 394
26
Overdue Running of ICF AC Coaches
SN Month Overdue
1 April, 2014 29
2 May, 2014 29
3 June, 2014 25
4 July, 2014 20
5 August, 2014 19
6 September, 2014 25
7 October, 2014 28
8 November, 2014 31
9 December, 2014 18
10 January ‘15 21
27
AC Overhauling Facilities at J-Shop
• J-Shop, where feeding can be done through yard, is being developed as AC (ICF)
Overhauling bay to cope up with increasing load of AC Coaches (ICF) .
• Proposal under PWP-15-16 @ 10 Cr. is currently at RB for consideration.
28
AIR BRAKE
NEW AC SHED
FFFFFFFFFFFFFFFFFFFFFF
NEW AC SHED
FFFFFFFFF
29
INCREASE IN NON-AC (ICF) HOLDING
4900
30
POH of Coaches (ICF + LHB) Both AC + Non-AC
200
100
0
10-11 11-12 12-13 13-14 14-15(Dec)
31
IN Stripping 9J&10J
Corrosion
Paint
Bahar Line
Furnishing-1
Lifting Corrosion
Out Furnishing-2
Furnishing
Corrosion
Corrosion
32
IOH of Coaches (ICF + LHB)
IOH
SN Year IOH Total
@ month
1 10-11 1527 127.2
2 11-12 1856 154.6
3 12-13 1819 151.5
4 13-14 1864 155.3
5 14-15 (Dec) 1329 147.7
200
150
100
50
0
10-11 11-12 12-13 13-14 14-15(Dec)
33
POH of Wagons
SN Year POH Total POH @ month
1 10-11 1370 114.16
2 11-12 842 70.16
3 12-13 734 61.16
4 13-14 720 60.0
5 14-15 (Dec) 575 63.9
100
80
60
40
20
0
10-11 11-12 12-13 13-14 14-15 (Dec)
34
Possible Expansion of Liluah Workshop
35
COACH FEEDING & OUTGOING PATHWAY AFTER MODERNIZATION
TRAVERSING
WASHING M - SHOP
APPRON J - SHOP PAINT SHOP
FURNISHING
WHEEL
SHOP
L - SHOP F - SHOP
HT – SHOP
&
A-SHOP
36
PROGRESS OF MODERNIZATION PROJECT
HIGH RISE
GODOWN
Traverser - 3
Traverser - 1
LIFTING BAY
FRP
WORK IN PROGRESS MOTOR AC FIN
REPAIR
SEC SHOP
DRAWING
OFFICE
WORK TO START
WORK PLANNED
Pink Book Items : Allotment Vs. Requirement
( Fig. in Crores of Rupees)
Exp.
Budget Exp Tot
PB Sanc upto Req
SN Name of Work Allot 14-15 Req
No Cost Mar 15-16
14-15 (Dec) 14-15
'14
38
Important Law Book Items : Allotment Vs. Requirement
( Fig. in thousand of Rupees)
Exp.
Exp. Budget
LB during Require
SN Short Name of Work Cost upto Order
No 14-15 ment
Mar '14 14-15
(Sept)
Providing of Shrouded
2 834 6752 0 0 1 1000
type DSL
3 Traverser Bay – 3 838 5686 754 0 100 4500
39
STAFF ON-ROLL
Sanctioned Strength As on Man On Roll
01.01.2015 As on 01.01.2015
The above is only indicative and derived from the available database
42
Retirement and Fresh Intake
Years Retirement Fresh Intake Shortage
/Death/VR
08-09 to 14-15 2358 1540 818
15-16 to 20-21 2500 As planned -
below
Indent Placed
Agency Supervisor & Artisan or Total
Ministerial GP 1800
RRB 62 50 112
RRC (GP 1800) --- 925 925
43
Complaint Redressal Mechanism
• There are no CA-III, EDPG to MR, MR, MOSR, ED to MOSR
or DPG pending cases in Liluah Workshop.
2012 18 18
2013 17 17
2014 20 20
Total 55 55
44
Budget & Expenditure - Revenue
( Fig. in Crores of Rupees)
Actual Actual RE
Actual BE SL up to up to 14-15
Demand
13-14 14-15 14-15 Nov-14 Nov-13
1 2 3 4 5 6 7
Particulars Actuals BE BG Up to Up to RE
13-14 14-15 14-15 Nov ’13 Nov ’14 14-15
46
BUDGET Engineering Works
(Fig. in Lakhs of Rs)
Although the amount is less, however, the works undertaken in these Heads are
essential and most immediate in nature.
47
STORE - Group Wise Stock Items
Total 1847
48
Category Wise Items
Manufacturing 43
Coaching Mechanical 122
Wagon Mechanical 120
Coaching Electrical 55
Total 340
50
Depot & Local Purchase (Stock)
Amount in Lakhs
Request has been made to COS for provision of Addl. funds with
increase of ceiling limits from 1000 Lakhs to 1500 Lakhs
51
SAG Committee – Action Taken
1. Review of POs of WTA done – Deferment of total
value of 6.55 Crores done.
2. PO Review of other items done - Deferment of
total value of another 12.24 Crores done.
3. 43 ‘A’ Category items MC Reviewed. Reduction by
an amount of 6.83 Cr has been achieved.
4. MC Revision proposal for the year 15-16 piloted.
Further reduction expected
5. Rs.235 Crores has been proposed against
material in 15-16 WMS.
52
Water Logging – Action Taken
1. Addl. Drainage in Workshop Yard provided
through Hume Pipe.
2. Sullage Pumps sumps thoroughly cleaned before
onset of Monsoons.
3. Sullage Pumps capacity increased :
a) Station PH – From 26.5K GPH to 60K GPH
b) Matwalla PH - From 60K GPH to 80K GPH
4. Drain cleaning inside Workshop being done all
year round through Contract.
5. Vigorous Drain cleaning inside Colony
undertaken through Contract.
53
Water Logging – Rainfall of 2013 & 2014
SN Month 2013 % dep from 2014 % dep from
Normal Normal
1 June 228.1 -2 161.8 -31
2 July 310.2 -10 224.9 -34
3 August 550.0 67 360.7 +10
4 September 249.1 -18 280.4 -8
5 October 352.6 256 24 -76
The Data above has been taken from Alipore Meteorological Deptt. &
is for Howrah District.
54
SIGNIFICANT IMPROVEMENTS OVER LAST FEW MONTHS
57
INNOVATIONS Contd..
Fitment of Shed Roof Ventilator:
58
INNOVATIONS Contd..
ELCB :
Problem: Problem of electric shock hazard with faulty
welding machines.
Solution: Earth leakage circuit breakers (ELCB) provided to
protect the workers from.
59
INNOVATIONS Contd..
Fitment of Toilet Occupancy Indicator
Problem : Non-functioning of Toilet Occupancy Indicator LHB
Coaches.
Reason : Non Actuation of Switch due to relocated Door
Latching Bolt.
Action Taken : Relocating Micro Switch inside ceiling just
above tower bolt.
At present this modification is being done in all LHB coaches during POH.
60
60
SPECIAL TRAINS - Vivek Express
To commemorate the 150th Birth Anniversary of Swami
Vivekananda, a Mobile Exhibition Train showcasing his life and
philosophy was made by LLH. The Exhibition is now in RRM/HWH
61
SPECIAL TRAINS - Sanskriti Express
To commemorate the 150th birth anniversary of Kaviguru
Rabindranath Tagore, a Mobile Exhibition Train, consisting of 8
coaches, showcasing his life and philosophy was made.
62
Other Achievements
Direct deposit of Diet Bills from staff in Cash
Office instead of deduction from Salary bill.
Payment through ECS has increased to 65% in
14-15 from 34% in 12-13.
All payment through NEFT to Outsider & to
CESC yielding savings for Rs. one lakh / month.
63
Assistance required
1.Funds required in current year in PH-42 DRF (amount 45 lakhs) to
clear pending bills.
66
THANK YOU
67