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Master data:

Material Master Production


BOM Planning
Work Center APO/MRP
Routing
Production Version

Production order Release Partial Final Manual Goods .Complete


Goods Issue
conversion from Production Confirmation Confirmation Receipt order
against Prod.
APO Orders CO11n CO11n MB31 TECO
order (GI)
CO02 Mb1A

Backflush 1.Inspection Post


1.Batch generated
Manual Production Lot generated Processing of
2.Inspection Lot
order creation in ECC errors
generated
CO01 Auto COGI
Goods
Receipt

PLANNING EXECUTION
Automatic
Sale Order Production order O/B-Interface GDIS
Creation
Creation&
VA01
Release
CO01

I/B-Interface
Batch
Generation

Confirmation/
GoodsIssue/ GoodsReceipt
against Production order
Manual addition of Release of
Manual Production
Components and Production Order
order Creation
operations CO01/CO02
CO01
CO01/CO02

Goods Issue against Goods Receipt


Confirmation
Production Order against Production
CO11n
Mb1a order
MB31
Traceability
Blending

Bulk Storage Loc


B1 +B2

Batch = B1
GI
Batch B1+ B2 GR
Warehouse
Batch = B2 B3 LO1
Batch= BL1 Loading
Batch =B3 Batch= BL2 GI
Blending
Batch= BL3 BL1+BL2+BL3 Order
Order Batch= BL4
Batch=LO1
Batch=BL1

GI
Batch B3

Bagging
GR
Order BG1
(Batch=BG1)
Traceability

Warehouse

GR=Goods Receipt
GI=Goods Issue
Process Flow in SAP in liquid
Process Order 1

Output Wet cake from


Liquid Stage

Reaction Isolation to Filter Filter to


Start Diazodization Isolation
Coupling Press Process Order : 1000
Batch: 0000000001

Input RM
HCL: batch 0001
Na2CO3: batch 0002
Process Order 2

LST
001 + 002 + 003
Liquid

Output Tartrazine
LST
Process Order: 2000
Batch: 00000000004
Process Order 3
Dried FG Stage

Output: Dried tartrazine


powder
SFD
Process Order: 2000 Mixing Pulversing
1000Kg
Batch : 00000000001
Packed FG stage
and relabelling in
Process Order 4

Packed FG Relabelling
Manual Process order: 3000
and 5

BSR

Process order: 3000 Batch No: MAnual


Batch No: 000000001
R/3
R/3
Organizational PP Basic Data Use of PP Basic Data
Organizational
Units
PP Basic Data Use of PP Basic Data
Units

Work Center
Company Capacity Planning
Code Routing
10
Valuation 20
Area 30

Material Master Plan Material


Production &
Procurement
Plant A Bill of Material
Material

Product Costing
600 kg Packed Bag
Base Qty: 100 Pc

Header Level 0

Bulk Bag
Quantity:60 TNE Quantity:100 Pc

Item Level 1

PA0015 P3105S PZ001W P0901S P3002S


Quantity: Quantity: Quantity: Quantity: Quantity:
XX Kg XX Kg XX Kg XX kg XX Kg

Item Level 2
Create Sales
order

Check Create Update


DeliveryList O/B delivery
/Display
Outbound
delivery with batch ALS/ Pick
Outbound
delivery

1.Batch generated
2.Transport
Planned Order Iinstructions like
in APO vessel ,container
updated in
production order

Goods Issue
Production order Release against Prod. Final Manual Goods
conversion from order (GI). Confirmation Receipt
Production
APO Consume CO11n With batch
order
different batches characteristics
loaded update

• SO Created by SOP
• Outbound delivery created by TM
• Check Delivery and record instruction in the production order by Planning
• Batch information to TM by Planning
• Update batch information in Outbound delivery by TM
• Based on the instruction SE will execute Production order

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