設備部電控處工作報告

主題:BOF level 2 automation system

單位:電控處鐵前L2維修課
報告人:阮文山
2015年1月22日
編號:PEP-150122-35-C1，E，V

1
1
 內容

一. Overview of Automation levels………..……......3

二. BOF level 2 automation system………………….5
1. Main functions of BOF level 2 system…………..6
2. BOF blowing control system…………………….14
3. Auxiliary function of BOF level 2 system……….23

Page_2
 一。Overview of Automation levels (1)

LEVEL 4 CENTRAL ORDER MANAGEMENT

LEVEL 3 STEEL MAKING PLANT Production Planning

EAF / SECONDARY CONTINUOUS

LEVEL 2 CONVERTER METALLURGY CASTING Process Optimization

LEVEL 1 TCS TCS TCS Process Control

PLANT LEVEL

A1
一。Overview of Automation levels (2)
Lập kế hoạch sản
xuất,phối hợp sản
xuất,quản lý chất lượng
Level 3

Điều khiển quá

trình,tối ưu hóa quá
trình Level 2

Điều khiển và hiển thị

quá trình
Level 1

Thiết bị trường:
cảm biến,cơ cấu
chấp hành Level 0

A2
二。BOF level 2 automation system

1. Main functions of BOF level 2 system

2. BOF blowing control system
3. Auxiliary function of BOF level 2 system

B1
1. Main functions of BOF level 2 system (1)
• Level 2 system receives the order information and manages them.
According them, BOF procedures will be done:
BOF procedures
1 Scrap and hot metal are charged into BOF
2 Oxygen blowing/bottom gas blowing starts
3 Flux addition is performed
4 [O], [C] and temperature are measured by sub-lance
5 Coolant addition is performed if necessary
6 Blowing end
7 [O], [C] and temperature are measured by sub-lance
8 Ferro-alloy addition is performed
9 Tapping start
10 Transfer the ladle to next step

B2
1. Main functions of BOF level 2 system (2)
• Managing order data
– Level 2 system receives order data from level 3 system and
manages them. The order instruction has information to
decide the operation. It (order instruction) includes the
tapping schedule, production instruction, production
standard.
– After receiving order instruction, level 2 system calculates
the hot metal demand weight and scrap weight. And save
them.

B3
1. Main functions of BOF level 2 system (3)
Sample of order instruction:
Item Remark Item Remark
Order No. Process instruction: Use/no use
Mechanical stirring instruction for each
Steel grade BOF No. for de-P sub-system
Steel making request 9999/99/99 99:99 BOF No. for de-C
date LF
RH
Order weight Total weight (ton) Scrap code
Slab size (Thickness 99999x9999 Scrap ratio
and width)
Planed CC No. Mill range: Target after de-P
[C],[P],target%,…
Planed CC casting Mill range: [C], [P], Target after de-C
sequence No. [Mn] target %,…

B4
1. Main functions of BOF level 2 system (4)

Scrap code:
This is the code for blending scrap
Scrap type:
Chemical composition values for each scrap type
Blending rate of each scrap type for each scrap code
• Calculation of ferro-alloy to be charged
– Level 2 system will calculate the suggested ferro-alloy to
be charged (by brand)
– Data storage, data gathering, reports and operation
guidance is the auxiliary function of level 2 system.

B5
1. Main functions of BOF level 2 system (5)
• Weighing/managing main material
– Level 2 system retrieves a scrap instruction from production
instruction and after operator’s confirmation next heat and
modifying scrap weight data (if necessary), send the data to level
1 system. Level 2 system receives weighing result from level 1
system and sends it to level 3 system.
Confirmation Send scrap
Confirmation of scrap code weight
of next heat and scrap instruction to
weight level 1 system

Send weighing Receiving Weighing main

result to level 3 weighing result material

B6
1. Main functions of BOF level 2 system (6)
• BOF control
– Based on level 3 system instruction, level 2 system will activate BOF
models and calculating preset data (oxygen amount, lance height,
bottom blowing rate, flux amount, in-blow sublance timing) and design
blowing pattern and flux charging pattern and send them to level 1
system.
– Level 2 system receives result data (flux amount/ferro-alloy
amount/sampling and temperature etc) and manages them and sends
them to level 3 system.
– After in-blow sublance, level 2 system will activate dynamic control
model and re-calculating total oxygen amount and coolant amount, and
sends them to level 1 system.
– At end-point sublance, level 2 system will estimate end-point value of
[Mn], [P] in steel. And according to target composition, ferro-alloy
amount will be decided.

B7
1. Main functions of BOF level 2 system (7)

• BOF control

B8
1. Main functions of BOF level 2 system (8)

• BOF control

B9
2. BOF blowing control system (1)

• The function of BOF blowing control system is to design the

blowing pattern, adjust the blowing pattern, “hit” the end-point and
adjust the chemical composition of steel.

Item Model content

1 Blow pattern designing 1) Static control model

2) Blowing pattern designing
2 Blow pattern adjusting Manual intervention system

3 End-point hitting Dynamic control model

4 Chemical component 1) Ferro-alloy calculation

adjusting 2) End-point estimation model

B10
2. BOF blowing control system (2)
SPCO Proposal

B11
2. BOF blowing control system (3)

2.1. Blowing pattern designing function

• The blowing pattern designing will calculate and decide:
1) Lance height pattern
2) Total oxygen amount
3) Oxygen flow rate pattern
4) Bottom gas kind
5) Bottom gas flow rate
6) Flux charging pattern
7) In-blow sublance timing
• The blowing patter designing function is done by 2 models:
- Static control model and
- Blowing pattern designing model.

B12
 2. BOF blowing control system (4)
2.1. Blowing pattern designing function
2.1.1. Static control model
• Static control model will be activated at the time of declaration of heat.
-Burnt lime amount
- Hot metal data
(weight, temperature,
- Fluorspar amount
composition),
- Scrap data (weight Input STATIC Output - Iron ore amount
and composition), CONTROL
- Operation standard, MODEL - Total oxygen amount
- End-point target
([C], temperature) and
- Timing of in-blow
- Previous heat data
sublance
• The feedback parameter, maximum decarburization rate and total heat loss, are
calculated by using actual heat results after blowing and are adjusted for next heat.

B13
2. BOF blowing control system (5)

2.1. Blowing pattern designing  Operation standard

function  Hot metal data
 Converter condition
2.1.2. Blowing pattern designing model
Input
• Blowing pattern design model has two
modes operation: operation mode and BLOWING
computer mode. PATTERN
– Operator mode: blowing design will be DESIGNING
selected from blowing patterns by
operator. MODEL
– Computer mode: blowing design will Output
be decided by computer according to  Oxygen flow rate pattern
slag coating condition/bottom gas
 Lance height pattern
flow/ hot metal [Si] composition/CaO
amount and calculation result of static  Flux charging pattern
control model.  Bottom gas kind
 Bottom gas flow rate pattern

B14
2. BOF blowing control system (6)
2.2. Blowing pattern adjusting function
The blowing pattern adjusting function will be done by manual
intervention model.
 Manual intervention model
• During blowing, the manual intervention model will be activated if the
operator request for adjustment of blowing pattern.
• The contents of manual intervention model are:
– Judgment of blowing pattern adjustment
– Determine the revised blowing pattern
– Actual adjustment by DCS and PLC
• The oxygen flow rate pattern, lance height pattern, flux charging pattern
and bottom gas kind and flow rate pattern maybe adjusted when the
manual intervention model is activated.

B15
 2. BOF blowing control system (7)
2.3. End-point hitting function
The End-point hitting function will be done by dynamic control
model.
 Dynamic control model
• This model is activated at the time of in-blow sublance. It calculates
the coolant amount and the oxygen amount after in-blow sublance.
 In-blow sublance  Addition oxygen
data amount
([C]% and Input DYNAMIC Output  End-point
temperature)
CONTROL temperature
 End-point target MODEL  Coolant amount
([C]% and
• The feedback parameters, decarbonization transition
temperature)
point and coefficient of temperature rising model, are
calculated by using actual heat results after blowing
and are adjusted for next heat.
B16
2. BOF blowing control system (8)

2.4. Chemical component  End-point sublance measuring

adjusting function data ([C], Temp., [O])
 Actual flux amount
The chemical component
Input
adjusting function will be done
by end-point estimation model END-POINT
and ferro-alloy calculation
ESTIMATION
model.
MODEL
2.4.1. End-point estimation model
• This model will be activated at the Output
time of end-blow sublance. It will
 Estimated values of [Mn], [P]
estimate the [Mn] and [P] in steel.
in steel
 Estimated slag amount

B17
2. BOF blowing control system (9)

2.4. Chemical component  End-point target component in

adjusting function BOF
 Target component in ladle
2.4.2. Ferro-alloy calculation model  Ferro-alloy component
• This model will be activated at the  Ferro-alloy yield table
time of end-blow sublance. It will
calculate the ferro-alloys to be Input
charged into the ladle.
FERRO-ALLOY
CALCULATIO
N MODEL
Output
 Suggested Ferro-alloy amount
(by brand)

B18
3. Auxiliary functions of BOF automation system (1)
• The auxiliary function of BOF automation system:
- Data storage and reports: The level 2 computer stores and reports
operation result data. (see attachment 1)
- Data gathering: The level 2 computer gathers heat result data and heat
event data for report and operation. (see attachment 2)
- Data setting to level 1 system: (see attachment 3)
- Operation guidance: Various HMI screens will be provided for the
purpose of operation:
 To view heat status
 To request calculation
 To activate model
 To request printing reports (see attachment 4)
- Communication with other computer system (see attachment 5)
 Database direct access
 Message send/receive with TCP-IP socket communication

B19
3. Auxiliary functions of BOF automation system (2)

Attachment 1: Data storage and report

B21
3. Auxiliary functions of BOF automation system (3)
Attachment 2: Data gathering (1)

B22
3. Auxiliary functions of BOF automation system (4)

Attachment 2: Data gathering (2)

B23
3. Auxiliary functions of BOF automation system (5)
Attachment 3: Data setting to level 1 system

B24
3. Auxiliary functions of BOF automation system (6)
Attachment 4: Operation guidance

B25
3. Auxiliary functions of BOF automation system (7)
Attachment 5: Database direct access

B26
3. Auxiliary functions of BOF automation system (8)
Attachment 5: Message send/receive with TCP-IP
socket communication

B27
報告完畢
恭請指導

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