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  • Quality Gate Standardization

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    PRASHIS MANWAR
    14 views7 pages
    This document summarizes the standardization of a quality gate at a manufacturing cell. It describes improvements made to the previous quality gate, including increasing the working area, adding identification and organization of documents, implementing color coding for rework and rejection areas, and providing more space for gauges and master samples near the inspection area. Benefits of the new standardized quality gate include easier inspection, improved defect detection, clear indication of reject parts, and a more robust final inspection process. Quality concerns identified at the previous quality gate are no longer found at the customer end due to these improvements.

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    This document summarizes the standardization of a quality gate at a manufacturing cell. It describes improvements made to the previous quality gate, including increasing the working area, adding identification and organization of documents, implementing color coding for rework and rejection areas, and providing more space for gauges and master samples near the inspection area. Benefits of the new standardized quality gate include easier inspection, improved defect detection, clear indication of reject parts, and a more robust final inspection process. Quality concerns identified at the previous quality gate are no longer found at the customer end due to these improvements.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
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    Download as pptx, pdf, or txt
    14 views7 pages

    Quality Gate Standardization

    Uploaded by

    PRASHIS MANWAR
    This document summarizes the standardization of a quality gate at a manufacturing cell. It describes improvements made to the previous quality gate, including increasing the working area, adding identification and organization of documents, implementing color coding for rework and rejection areas, and providing more space for gauges and master samples near the inspection area. Benefits of the new standardized quality gate include easier inspection, improved defect detection, clear indication of reject parts, and a more robust final inspection process. Quality concerns identified at the previous quality gate are no longer found at the customer end due to these improvements.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pptx, pdf, or txt
    of 7

    Project Name:-

    QUALITY GATE STANDARDIZATION

    Location Manufacturing Cell


    Shop No 2 Differential Assembly

    Project Leader- Prashis Manwar


    Photo of Previous Quality Gate

    1
    Photo of Newly Improved Standardized
    Quality Gate

    2
    Improvement summery of New
    Quality Gate
    Previous Quality Gate New Quality Gate
    • Too much compacted insufficient • The working area is more as compared to
    working area. previous quality gate.
    • No proper identification available for • Identification as well as proper location
    documents available for all documents.
    • No colour coding for Rework and • Rework and Rejection area now Yellow &
    Rejection area . Red colors respectively.
    • Space not available for gauges. • More space available for gauges.
    • Master Samples are not available • Master samples are available near
    near inspection area. inspection area for ready reference.
    • No space to display Standard • Standard operating procedure available.
    Operating Procedure. • Part matrix available and well displayed.
    • No Space to display Part Matrix.

    3
    Benefits
    • Working area is more hence inspection is very easy.

    • Visual problems are easily detected.

    • Reject and Hold parts clearly indicated.

    • Due to master sample availability, any parameters can be cross-verified immediately.

    • Due to SOP, the checking method for final inspection is very easy.

    • “Place for Everything & Everything On It’s Place”. We can keep critical instruments at
    their proper place after inspection.

    • Finally due to all of the above Standardization, our final inspection is now Robust.
    Defective parts cannot be dispatched to Customer and no Customer complaints will
    occur.

    4
    Quality concerns found at Quality Gate
    Quality Concerns identified at Quality Concerns at
    Quality gate Customer End
    • 1068 assy cover OD spec ø 70.026+/-0.006 • NO Quality concerns
    found oversized by 0.014 mm.
    • 1109 assy case oil hole missing found.
    found at Customer End.
    • 1109 assy Case OD found oversized.
    • 1109 assy identification number not visible.
    • 1068 assy heavy chatter marks found on
    the surface of cross boring.
    • 410 assy Chamfering operation missing
    found.
    • 1109 assy missmatched numbers found of
    case and cover.
    • 1109 assy cover found without oil hoes.
    • 1109 assy case spot face unclean found.
    Thank You

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