Poornima group of institution

A presentation of Industrial training taken at

“Tijaria polypipes ltd”

Submitted by:
Submitted to:
Vikram Joshi

Department of mechanical engineering

Session (2019-2020)
About The Company
Under one roof, Tijaria has to its account the production of a huge range of
products starting from the pipelines to all the extensive accessories aiding their
products. May it be the fittings, tools or any smallest possible accessory… you
think it, we make it!! Their high-tech work-arena is beautified with the most
sophisticated machinery from the brands like Kolsite in collaboration with
Bettenfield & Kabra in collaboration with Batten field.
Tijaria's ingenious production procedure is equipped with generous quality
control measures. The in-house testing services employ several dexterous
operators and engineers for the quality control and for that matter , Tijaria has
a well-equipped laboratory too. Here the quality control cell puts supreme
quality checks at three stages- raw material, online production, and the
finished product stages, ensuring perfection and flawlessness.
Some facts about the company…

• Started in 2000
• ISO 9001: 2000 Certified company
• Manufacture 7 types of pipes
• National Award -2008 in Quality products in micro & small
enterprises
• National Award -2010 in outstanding entrepreneurship
• MSME Award -2011 for best performance in chemical &
petrochemical in medium sector enterprises
• Company having 35+ clients (L&T, Jal sanshadhan vibhag)
 Company products
HDPE
High-density polyethylene
(HDPE) or polyethylene high
density (PEHD) is a
thermoplastic polymer produced
from the monomer ethylene. It is
sometimes called "alkathene" or
"polythene" when used for
HDPE pipes.
PVC MDPE
Polyvinyl chloride; a Medium-density polyethylene
synthetic thermoplastic (MDPE) is a type of
material made by polyethylene. It is less dense
polymerizing vinyl chloride. than HDPE, which is more
common. MDPE can be
produced by chromium/silica
catalysts, Ziegler-Natta
catalysts or metallocene
Catalysts.
High-density polyethylene Pipes

Properties :
• HDPE is known for its large strength-to-density ratio
• The density of HDPE can range from 930 to 970 kg/m 3
• It is also harder and more opaque and can withstand some
what higher temperatures

Applications :
Materials : It is made of either of
• Natural gas distribution
three grades of High Density
pipe systems
Poly Ethylene polymers. i.e.
• Chemical-resistant piping
PE-63, PE-80 or PE-100
• Fuel tanks for vehicles
Manufacturing of HDPE
HDPE granules are fed into the hopper of the extruder which goes into the heated
cylinder of the extruder, where the granules melt and are conveyed (pumped) to
the die exist. Now the melt passes through the die and takes the shape of the die
i.e. circular shape and emerges from the exit of the die. It then passes through the
calibrator and is forced to take the shape of the inside of the calibrator which is
round in diameter by the inside air pressure. This melt solidifies and taken round
shape in the calibrator, which is cooled by passing chilled water through it
continuously. Now the solid pipe is taken out from the water and is drawn
continuously from the die. The speed is adjusted according to the thickness of the
pipe required and extruder output. The pipes is either cut into 5 meters length or
wound on the winder unit. Generally pipes up to 110 mm diameter can be made
on this extruder.
Working Process
Polyvinyl chloride Pipes

Properties :
• PVC has high hardness and mechanical properties
• The soft PVC (flexible PVC) elastic limit is 1.5–15 MPa.
• The heat stability of raw PVC is very poor, so the
addition of a heat stabilizer during the process is
necessary in order to ensure the product's properties

Materials : The electrolysis of salt Applications :

water produces chlorine, which is These pipes are designed to carry the soil &
combined with ethylene (obtained waste from the SWR Drainage Systems to
from oil) to form vinyl chloride appropriate drains or sewer through an
monomer (VCM). underground network of pipes.
Manufacturing of PVC
PVC pipes are created by starting with a molten mixture of the material and shaping
them around a cast. The casts are made to be the exact width of the pipe. The
mixture is poured into a cast and surrounded by an outer shell. The complete set is
then placed into an oven to be cooked. Once the pipe has solidified, it is cooled and
moved into finishing. Sections of the pipe are then cut based on common sizes and
needs. The sections are then coated in a chlorine solution to prevent harmful
bacteria from growing during shipping and use. Once the coating is dried, the ends
of each section are finished. If the pipe is a smooth connection, the top of the pipe is
sanded down to ensure a perfectly flat surface. For fitted pipes, a machine engraves
a series of grooves into the pipe. As the grooves are cut, high-pressured water is
sprayed on the pipe to remove excess PVC fragments. After the grooves are added,
the ends are smooth and the sections are sent into testing.
Working Process
Medium density polyethylene Pipes
Properties :
• Flexible- Easy to Handle
• Corrosion Resistant - Tough and highly reliable in aggressive soils.
• It has very high shock- and drop-resistance properties, is less notch
sensitive and is far more resistant to cracking than other plastics like
HDPE.

Materials : The raw material used is

Medium Density Poly Ethylene (MDPE). Applications :
Tijaria Pipes manufactures pipes in
MDPE pipe is used almost exclusively in the
grades PE-80 & PE-100 for gas
UK for cold water applications underground.
applications in sizes 20 mm to 450 mm
It is often used to connect domestic properties
(Outer Dia-meter) in all pressure ratings
to the water supply.
.
Manufacturing of MDPE
MDPE granules are fed into the hopper of the extruder which goes into the heated
cylinder of the extruder, where the granules melt and are conveyed (pumped) to
the die exist. Now the melt passes through the die and takes the shape of the die
i.e. circular shape and emerges from the exit of the die. It then passes through the
calibrator and is forced to take the shape of the inside of the calibrator which is
round in diameter by the inside air pressure. This melt solidifies and taken round
shape in the calibrator, which is cooled by passing chilled water through it
continuously. Now the solid pipe is taken out from the water and is drawn
continuously from the die. The speed is adjusted according to the thickness of the
pipe required and extruder output. The pipes is either cut into 5 meters length or
wound on the winder unit. Generally pipes up to 110 mm diameter can be made
on this extruder.

Ash content
test
An Ash test is used to determine i
f a material is filled. The test will id
entify the total filler content It
cannot identify individual percent
in multi-filled material without
Additional test procedures being
performed.
Laboratory Test
Carbon content
test
Carbon Content Testing. ... MES
utilizes the combustion technique
for carbon content testing of
inorganic samples. The Leco
combustion technique provides
accuracy and precision down to
1% of the true value.
ESCR test
ESCR testing is performed by
slowly bending the test specimens a
nd placing them in a holding clamp.
The clamp and specimens are then
placed in a test tube and immersed
in a specified reagent..
 Laboratory Test
Hydraulic pressure
test
A hydrostatic test is a
way in which pressure
vessels such pipelines,
plumbing, gas cylinders,
boilers and fuel tanks
can be tested for strength
and leaks.
Dichloromethane
test
Dichloromethane test is
used to determine the
resistance of unplasticised
polyvinyl chloride (PVC-U)
pipes to dichloromethane
(methylene chloride) at a
specified temperature (DCMT)
.
Mfi test
Melt Flow Index (MFI) is a
measure of how many grams
of a polymer flow through the
die in ten minutes. The test
is performed at a given
temperature depending on
the plastic.
 Total Profit

2012
Total Income -12831.85
Total Expenses -12279.38 Total Income - 11229.49
Total profit - (-552.48) Total Expenses -9999.38
2014 Total profit -1230.11

Total Income - 6406.45

Total Expenses -8315.05
Total profit -(-1908.61) 2016
Total Income - 6927.72
Total Expenses -7481.11
2018 Total profit - (-553.39) Note- All data in lacs.
Clients of company
My Team
 Mr. Ramesh Jain
Chairman

company
Mr. Pankaj Kumar
Team HR manager

Layout
Mamta Dixit
HR manager
Thank you