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Automated Bottle Filling Plant: Presented by
Automated Bottle Filling Plant: Presented by
BOTTLE FILLING
PLANT
Presented by
Jasreen Kaur Mehta
Manmeet Singh
Himanshu Pruthi
Deepak Vyas
AUTOMATION
Automation is used as a
control system and
information technology to
reduce the need of human
work for goods and
productivity.
Increasing
Productivity
Reducing Effort
Reducing Cost
SCADA
SCADA systems:
used to monitor and control a plant or equipment in
industries
Project Objective : To design a ”Bottle
filling and Capping Station” using Wonder
ware Intouch SCADA.
We see that there are different bottles whereas in the run time we require only
one of them. This is done keeping in mind the visibility of each bottle.
RUNTIME OF BOTTLING PLANT
START
WORKING OF PROJECT
The project is made in Window Maker of Intouch software LOG IN
and executed in Window Viewer.
PACKING
STOP
BOTTLE FILLING PLANT
Automation Attributes
Sensing Tags
Filling Slider
Rejection Location
Capping Visibility
Labeling Blink
Packaging Object size
Colour fill
PROCESS
In the Intouch Application Manager, select file New Create new
Application. This creates a new Intouch application.
Double click on this application, it opens Intouch Window maker.
In Window maker we select File New Window. A dialog box appears
asking for name, window type, window color and other properties.
We name the window as ”bottle fill”, window type as replace , frame
style as single and click on OK. A window appears as per defined by us.
Wizard icon Wizard Selection window graphical objects.
Wizard Selection window symbol factory option double click
In the symbol factory window there are various categories of the
graphical objects like Tanks, Containers etc. We select the different
objects as per our requirement.
WINDOW SCRIPT
Once the bottles are detected in the input side the conveyor motor switches ON
and it starts moving in the forward direction. The bottles then reach the desired
position for filling and the conveyor stops. The corresponding pumps in process
tank switch ON and filling operation takes place
CAPPING
After filling and capping process, the bottle is sent for labeling. A proximity
senser is used to detect the bottle and labeling is done.
PACKAGING
The controller could easily switch over to the different processes that are being
done in the plant. He can supervise any part of the process choosing the
desired window from the options. Real time data is displayed of the process.
ALARM SYSTEM
An alarm system broke out whenever there
is a shortage of liquid in the storage tank
or the temperature of the plant began to
rise in case of any fire to check the safety
of the filling plant.this alarm could easily
be turned off by the controller after the
shortcoming is met.
CONCLUSION
The design of ”Bottle Filling Plant using SCADA” is successfully
implemented in Intouch SCADA.
This project can be implemented practically when SCADA is connected
with PLC. More enhanced features can be added up to it. Some features
are:
1. Automatic Labeling of Bottles.
2. Defected Bottles such as bottles without cap or less in weight
should be automatically removed.
3. Automatic pick up of bottle after filling it up.
REFRENCES
Diac manual
www.diac.co.in
www.wikipedia.com
www.southlandelectrical.com
www.dynamicengineers.co.in
www.plcmanual.com
THANK YOU