WELCOME

MAYUR UNIQUOTERS LIMITED Jaipur Rajasthan

INTRODUCTION.
• excellent range of PVC Vinyl for the automotive industry.
While beautiful seat upholstery is one of the most important
parts of the experience that an automotive can offer, artificial
leather is used in various other parts including door trims,
steering wheel covers, gear boot and knob covers, roof lining,
sun visors and hoods.
•
• Applicability of artificial leather in cars, buses, trucks,
agricultural vehicles and motorcycles values it a great product
for automotive industry. Its high elasticity makes it extremely
comfortable, and resistance to hot and cold temperatures,
water, alcohol and stains make it very durable and easy to
maintain.
SUMMER INTERNSHIP PROJECT
BASE ON PAPER DEFECTS..
After introducing production department of coating line -5.
i have examined some defects there due to some errors and taking some required
action ..
Defects in Paper
1.Paper joint crease.
2.Tape mark
3.paper coating.
4.water spot
5.paper joint
6.paper crease
7.paper line
8.Tape joint
9.Papet damage
10.Paper mark
SOME OTHERS DEFECTS
• Defects in caoting area. • Defects in kitchen
• Adhesive line • Flow marks
• Black spot Coating
• Skin less line • Colour out
• Foam dust . Coating crack
• Joint Decimation Defects in fabric area
• Adhesive Drop 1.Fabric change
• Short width cut. etc.
2.Fabric joint
3.Fabric dust...etc.
 DEFECTS REASON IN PAPER AREA

1.PAPER COATING
during the cleaning of blade after end the production.
a.drops are left on paper.
b.fabric and hands are come in contact with paper which release in
next production.
c.back side blade cleaning also a reason..
.Corrective actions.......
1.blade up after finish the paper
2.another paper is used to clean the blade which prevent in the
paper to come in contact of fabric.
3.proper cleaning the back side blade .
4.edge dams are not in touch with paper before cleaned it .
TAPE MARK
• some like damage..
PAPER CREASE
1.cooling drums is heated .
2.more tension
CORRECTIVE ACTIONS...
a.maintain tension
b.Checking the cooling or temp of cooling drums.
PAPER JOINT CREASE
REASONS...
1.klater tape is shink in oven due to which crease take place .
2.if previous joint is not change then crease is increase..
3.paper tension is more than required...
CORRECTIVE ACTIONS...
a.quantity of water is used to according to required for tape .
b.change joint after every pass if crease are developed otherwise
not.
c.minimum tension and brake of unwinder as per required. .
PAPER DAMAGE
REASONS..
1.drops on guide roll ..
CORRECTIVE ACTION....
a.proper cleaning of guide roll
.remove damage part of paper during inspection (if
possible)
WATER SPOT

REASONS..
1.embossing roll.
2.cooling drums.
PROJECT DATA

attached with excel file ..

Thank you !
 Details..
submitted by: manoj kumar mahariya
college:NITJALANDHAR
Submitted TO:Production Manager