Name – Akshay sharma

Class- M.B.A.
Subject – Operational management
Topic – Qualitative process design
system (yakult)
 Yakult is a joint venture between
Yakult honsha , japan and group danone of
france Both of which are global probiotic
leaders . The joint venture was formed in
2005 to manufacture and sell probiotic
products in the indian market .
 Yakult was launched in india in 2007
and is presently available in Delhi , NCR,
Nasik, chandigarh, , punjab, jaipur, etc.
1- More than 100 checks are carried out to
ensure that the final product taste’s right
and special care is taken to safeguard the
viability of the live yakult bacteria .
2- Workers wear special protective clothes.
3- The bottling and filling area is controlled
with germ free area
4- Every batch of yakult produced is monitered
for 24 hours before it is dispatch for sale .
1. The sonepat facility is built to produce 1
million bottles per day .
2. There are 70 employees currently working
in this facility .
3. The cold storages & warehouses are located
within the facility .
4. The facility also has generator backup.
5. The waste produce is nil according to them .
6. The company policy allows them to save
30% of the total land area for green area .
 They follow batch production process with a
continous flow . No rework can be done i.e. if
there ia any fault or malfunctioning of the
mixture in between the process , the whole batch
has to be discarded. They cannot go back and
rework or rectify the problem.
The suppliers are based all over india .
Milk is procured from hatsun& dynamix . While
sugar is procured from from mawana and
symboli.and glucose is procured from maze
products .
The total cycle is 70 seconds.