Zinc flake (Zinc-rich Inorganic Aluminium) systems

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Zinc flake systems – layer construction

REM picture of zinc flake

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Zinc flake systems
ISO 10683 & DIN EN 13858
BASECOAT
• The basecoat ensures the cathodic
corrosion protection with very thin layers of
Ø 5 - 15 µm (depending on application
method and requirements)
• Low curing temperatures
• No hydrogen embrittlement caused by
application process
• Threaded parts without rework
• Electrically conductive
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TOPCOAT
• Topcoats (type: organic or inorganic)
complete the properties of the basecoats and
improve e. g. chemical and mechanical
resistance of the system
• layers (depending on application method and
requirements) of Ø 1 - 15 µm
• Threaded parts can have an adjusted
coefficient of friction and multifunctional
assembly properties
• Appealing appearance, coloring possible
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Zinc flake systems - First approval

DELTA®-TONE + DELTA®-SEAL applied on hose clamps; specified in the TL 233 (VW)

Special print in publication metal surface

43. Volume 1989 Issue 11

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 Application fields of our zinc flake
systems in the automotive industry

A car consists of approximately 10 000 individual

parts, made of different materials such as steel,
aluminum, plastic and a few more. These must
also be protected as well as possible.
It is clear:

The future will be colourful !

We are represented in specifications of all well-known OEMs and suppliers of the automotive
industry! See also: www.doerken-mks.de/en/markets/specifications/

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 Application fields of our zinc flake
systems in the automotive industry

Hose clamps: DELTA- Nylon insert locknuts:

PROTEKT® KL 120 + DELTA-PROTEKT® KL 120
DELTA®-SEAL HC

Spring: Brake disc:

DELTA®- DELTA-PROTEKT®
Seat belt buckles: Screw: TONE + Rear axle carrier: DELTA-
DELTA®- KL 100
DELTA®-TONE + DELTA-PROTEKT® KL 105 + PROTEKT® KL 100 + DELTA-
SEAL PROTEKT® VH 301 GZ
DELTA®-SEAL DELTA-PROTEKT® VH 301.1 GZ

Size

A wide range of application fields from e. g. small bulk parts such as screws, clips with extremely
thin layers up to big parts such as brake discs or bearings.

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 Application fields of our zinc flake systems in
the truck, construction and agriculture
industry

Bolts & Nut:

DELTA-PROTEKT® KL 100 +
DELTA-LUBE® 10 grün Bolt:
DELTA-PROTEKT® KL 100 +
DELTA-PROTEKT® VH 301 GZ

Nut: DELTA-PROTEKT® KL 105

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 Application fields of our zinc flake systems in
the wind and train infrastructure industry

Double end stud & nuts:

DELTA®-TONE 9000 + DELTA®-SEAL
Hexagon screw:
DELTA®-TONE 9000 + DELTA®-SEAL

Sliding block:
DELTA®-SEAL RZ
Double end studs:
DELTA®-TONE 9000 + DELTA®-SEAL

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TOPCOATS ensure the system:
Multifunctional features
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Coating scheme of our zinc flake
products

•1 2 3 4
Pre-
treatment
Coating
Pre-
curing
Curing
5
Cooling

Degreasing Dip Drain Convection

Shot-blasting Dip-Spin Infrared
Phosphating Spin coating Inductive Curing
Pickling Spray Coating

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Application technologies
Below: SPRAY COATING
Suitable for big parts to prevent any
damaged spots during the process.

Above: DIP SPIN LINE

Suitable for mass bulk parts. Alternative
RACK DIP SPIN for bigger parts.

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Application technologies

DIP DRAIN LINE

Suitable for bigger parts (rack parts), coating thickness can be altered by draining
speed.

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Thanks for watching !!!