Kaizen/Improvement Sheet

Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No:01

BEFORE AFTER

Description:- Bad Condition of Electric

Description:- Good Condition of Electric Panel
Panel
Benefits: Reduce changes of Electrical Accident
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : CORRUGATION Zone No: 01

BEFORE AFTER

Description – No Proper Box for Description – Proper Box & Proper

Corrugation Gum Belt Arrangement for Corrugation Gum Belt
Benefits: Suitable to use & reduce searching time
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No proper way to Stick Description – Use Proper Bottle to Stick

Counter Roll Counter Roll
Benefits: Reduce Gum Wastage & Proper way to work
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No Identification or Description – Identification or Numbering for

numbering for Gear Gear
Benefits: Gear arrange by size hence reduce searching time
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No Proper place to Store

Description – Set Proper Place to Store Gum
Gum
Benefits: Fix & Suitable place for Gum Drum
 Kaizen/Improvement Sheet
Dept. : Dispatch &
Kaizen No. : Plant No : H – 16 Zone No: 06
Finished Goods
BEFORE AFTER

Description – No use of Pallet Truck for Description – Use Pallet Truck for Movement of
Movement of Finished Goods Finished Goods
Benefits: Reduce man power & proper movement provision for Finished Goods
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Raw Material Zone No: 07

BEFORE AFTER

Description – Store Multiple Printing paper Description – Stack Single item in single row
on single pallet with identification
Benefits: Give proper Identification item wise / Suitable for Searching or finding
 Kaizen/Improvement Sheet
Dept. : Scrap
Kaizen No. : Plant No : H - 16 Zone No: 06
Section
BEFORE AFTER

Description – No use of wastage truck Description – Use Wastage truck

Benefits: Proper way to Movement of Scrap & Reduce human energy
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Stitching Zone No: 05

BEFORE AFTER

Description – No proper place for Brooms Description – Set proper place for Brooms
Benefits: Set proper place for Brooms
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Stitching Zone No: 05

BEFORE AFTER

Description – No proper place for Bottles Description – Set proper place for Bottles
Benefits: Set proper place for Bottles
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Stitching Zone No: 05

BEFORE AFTER

Description – No proper area allocate for Description – Allocate proper area for packing
packing roll rolls
Benefits: Allocate area for packing rolls hence get easily paper for packing
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Raw Material Zone No: 07

BEFORE AFTER

Description – No proper place for forklift Description – Set proper place for forklift
parking parking
Benefits: Utilize proper place for forklift parking
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No identification for Liner Description – Give Identification for Liner

Benefits: Easily Identify the same liner is using for which Job
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – Hang Pet Strap on the

Description – Store Pet Strap in the Box
Window
Benefits: Widow is not for hanging pet strap hence we make box for keep it.
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Dispatch Zone No: 06

BEFORE AFTER

Description – No racks use to store Description – Use Racks to Store Finished

finished goods Goods
Benefits: Searching less arrangement of Finished Goods
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Dispatch Zone No: 06

BEFORE AFTER

Description – Using Cap to Keep Adhesive Description – use Plastic box to Keep adhesive
for sticker pasting for Sticker pasting
Benefits: Reduce Wastage of Adhesive
 Kaizen/Improvement Sheet
Dept. : Manual
Kaizen No. : Plant No : H - 16 Zone No: 03
Pasting
BEFORE AFTER

Description – Use Kraft paper for Sitting on Description – Use printing machine blanket for
Pasting machine sitting on pasting machine
Benefits: Reduce wastage of Kraft paper
 Kaizen/Improvement Sheet
Dept. : Manual
Kaizen No. : Plant No : H - 16 Zone No: 03
Pasting
BEFORE AFTER

Description – No use pallet truck for Description – Use pallet truck for handling
handling material material
Benefits: Reduce human energy / Fast work process / proper material handling
 Kaizen/Improvement Sheet
Dept. : Manual
Kaizen No. : Plant No : H - 16 Zone No: 03
Pasting
BEFORE AFTER

Description – Improper material movement Description – Proper material movement

Benefits: Reduce man power & standardize work process
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No Set Proper place for Roll Description – Set proper place for Roll Lifting
lifting Shafts Shafts
Benefits: Flexible work process & Smart work
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No safety guard for Motor Description – Safety Guard for Motor
Benefits: Reduce accident risk
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No stand for tools Description – Stand for tools

Benefits: Set proper place for tools which is use regular basis on that machine
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No Safety Guard for Gear Description – Apply Safety Guard for Gear
Cutter Cutter
Benefits: Decrease mechanical Accident risk after safety guard apply
 Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No proper condition to keep

Description – Keep Oil can in proper condition
oil can
Benefits: Control Oil Wastage / Waste oil store in bottom tray