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Explosive Welding
Explosive Welding
WELDING
Presented by
This process is most commonly utilized to clad carbon steel plate with a thin
layer of corrosion resistant material (e.g. Stainless steel, nickel alloy, titanium
or zirconium). Due to the nature of the process, producible geometries are
very limited. Typical geometries produced include plates, turning and tube
sheets.
HISTORY
Arnold Holtzman and a team at DuPont in Dalaware put a lot of research into
developing the process.
Holtzman filed for a US patent in 1962 for explosion welding, received a patent
in 1964 and began commercial production of bi-metallic explosion welded clad
in 1965.
Dataclad licensed the process and was bought by Dynamic Materials
Corporation(DMC).
Other companies have merged with DMC and acquired the current name DMC
Groupe SNPE making them a worldwide company.
TERMINOLOGY OF COMPONENTS
Anvil
Flyer plate
Parent Plate
Explosive layer
Buffer
Bonding operation
PRINCIPLE OF EXPLOSION
Cladder material can be placed parallel or inclined to the base
plate.
Explosive material is distributed over the top of the cladder
material.
Waves are generated so due to mechanical bond joining takes
place.
A single detonation cap can be used to ignite the explosive.
THE PROCESS
CRITICAL FACTORS AFFECTING EXPLOSIVE WELDING
PHENOMENON
1. Jet formation
2. Stand-off distance
3. Collision Angle
4. Velocity of detonation
Composition of explosive
o Cladding of base metals with thinner alloys e.g. cladding of Ti with mild steel.
o Seam and lap welds.
o Reinforcing aerospace materials with dissimilar metal ribs.
o Heat exchangers.
o Tubular transition joints.
o Used as a repair tool for repairing leaking tube-to-tube sheet joints.
o Spot welding.
o Flat plates.
o Joining of pipes in socket joints.
EXAMPLES