定子冷却水系统工作、维护和检查

Stator cooling water system working,

inspection and maintenance

Huaneng Shandong Ruyi (Pakistan) Energy Hamza Ahmed Raza

(Private) Limited
定子冷却水系统的主要功能
Stator cooling water system function
 Circulation of demineralized water through the stator coil hollow
conductors for removal of heat due to the stator coil losses
 Dissipation of heat from the demineralized water by water coolers
 Filtering of water to remove foreign material
 Use demineralizer bypassed of main line to demineralize water, control
its electrical conductivity.
 Instrumentation and alarms to continuously monitor and advice
conditions of conductivity, flow, pressure, and temperature of water.
 Valves for reverse flushing are furnished for more efficient cleaning
stator coils when generator is in shutdown.
定子水系统主要设备
Stator cooling water system devices
 定子冷却水供水装置，其中包括水箱、水泵、冷却器、过滤器、监控仪器及阀门、
管道等。
 The stator coil cooling water supply unit, including water tank, pumps,
coolers, filters, monitoring devices, valves and pipelines, etc
 定子反冲洗管道装置。 Devices for reverse flushing.
 水箱排气流量监测装置（气表装置） Gas meter unit.
 断水保护装置 Water cut protection device
 加碱装置 Alkalized unit.
 与运行操作相关的重要参数
Important parameters related with operation
项目 Item 单位 Unit 正常值 报警 Alarm
Normal
value
额定流量 Rated flow m3/h 116 105m3/h 低值警报
low flow alarm;
127m3/h 高价值警报
High alarm
入口水温 Inlet water temperature  °C 45~50 ≥53  °C
定子水电导率 Stator water conductivity μS/cm 0.5~1.5 ≥5
离子交换器出口电导率 Ion exchanger outlet μS/cm 0.1~0.4 ≥1.5
conductivity
定子线圈入口和出口压力差 Stator coil inlet kPa 35 ≥35kPa
and outlet pressure difference
过滤前后的压差 Pressure difference before kPa 21 ≥60kPa
and after filter
补充水流量 Make up water flow m3/h 0.9
项目 Item 单位 正常值 报警 Alarm
Unit Norm
al
value
泵的出口压力 Outlet pressure of pump Mpa ≥0.4 如果压力下降，备用泵启动 Standby
pump start if pressure drop
定子水箱压力 Stator water tank pressure kPa ≤14 ≥35; 排气安全阀打开 air exhaust
safety valve open
≥42 高价值警报 high value alarm
定子水箱水位 Water level of stator water mm 650 700mm; 补水电磁阀关闭 make up
tank water solenoid valve close
700mm; 高价值警报 high alarm
600mm; 水化电磁阀打开 water
makeup solenoid valve open
550mm; l 低水平报警 low level alarm
充氮调压阀的压力 Pressure of nitrogen kPa 14
charging regulating valve
离子交换器的额定流量 Rated flow m3/h 8
capacity of ion exchanger
氢气泄漏 Hydrogen leakage

 氢气通气的正常值是 0.14 立方米 / 天 normal vent of hydrogen 0.14 cubic

meters / day
 泄漏的迹象是 0.3 立方米 / 天 an indication of a leak is 0.3m3/day
 推荐关机是 5.0m3 / 天。 recommended shutdown is 5.0m3/day.
氮气压力系统
Nitrogen pressurization system
 氮气用于定子水箱的封盖，以防止水与空气直接接触 , 当水与空气接触时，它的溶
解氧会增加氢气的湿度
 Nitrogen is used for capping of stator water tank to prevent the water
from coming into direct contact with air, when water comes in contact
with air, it’s dissolved oxygen that increase humidity of hydrogen,
increase corrosion rate
 氮气压力保持在 14kPa Nitrogen pressure is kept at 14kPa
 在正常运行情况下，发电机内部处于高氢压状态，氢气将从绝缘引水管渗透出来进
入水箱。在水箱上装有一个设定于 35kPa 的气体安全阀 , 远程报警设定于 42kPa
 Hydrogen will permeate through the hoses into the water tank, tank is
equipped with a gas pressure relief valve set at 35kPa, alarm at 42kPa
 #2 机定冷水系统发电机进水电导率升高异常事
件 Abnormal events of the increase of the
inlet conductivity of the generator of U2
 2018 年 4 月 29 日 22 点 50 分 #2 机组中班当值运行人员发现 #2 机定子冷却水箱密封性差（氮气压力无
法自保持）并填写缺陷。检修人员与 4 月 30 日上午 9 点 43 分办理完成外包工作联系单，对 #2 机定冷水箱
充氮系统管道及阀门进行检查。下午 3:30 负责人联系运行人员再次进行定冷水箱氮气压力检查，对定冷水
箱上部法兰进行紧固后，私自开启三级减压阀至定冷水箱充氮阀进行检验，导致发电机定子线圈进水电导率
上升， 16:49 分最高值达 1.387μs/cm 。后经检查发现，充氮汇流排处软管所接气瓶为二氧化碳气瓶，而
非氮气瓶。
 On April 29, 2018, at 22:50, the on-duty operator of unit #2 found that the water tank seal of
unit #2 stator cooling water tank was poor (nitrogen pressure could not be self-maintained)
and filling the defect. The maintenance personnel handled the outsourcing work contact list at
9:43 am on April 30, and inspected the pipes and valves of the nitrogen filling system of the
#2 machine cooling water tank. At 3:30 PM, the person-in-charge contacted the operator to
conduct another nitrogen pressure check of the cooling water tank. After tightening the upper
flange of the cooling water tank, the person-in-charge opened the three-stage pressure-
reducing valve to the nitrogen tank filling test privately. As a result, the water conductivity of
the generator stator coil increased. After inspection, it was found that the cylinder connected
by the hose at the nitrogen bus-bar was carbon dioxide cylinder, not nitrogen cylinder.
 定子水系统故障排除
TROUBLE SHOOTING OF THE
STATOR COOLING WATER SYSTEM
故障 / 原因 故障的排除
Fault/cause Remedy
 水泵温升高 water pump temperature rise • 检查润滑油液位，添加润滑油
Check lubricate oil level, add oil
• 轴承缺少润滑油 • 解列水泵，更换轴承
Bearing lack lubrication oil Stop pump, replace bearing
• 轴承磨损或损坏，这种情况会伴随振动加大
Bearing wear or damage, this will
follow strenuous vibration
故障 / 原因 故障的排除
Fault/cause Remedy

 水泵振动大 water pump vibration high  检查联轴器的弹性块是否完好，联轴器是否有裂

纹，联轴器对中是否存在问题，发现问题更换零
• 联轴器故障 Coupling fault 件或重新对中
• 轴承磨损或损坏，这种情况会伴随温度升 Check Coupling whether rubber cushion
高 properly, Is there a crack in the coupling,
Bearing wear or damage, this will and there is a problem in the coupling
follow strenuous temperature rise alignment, do alignment work if required
• 电源回路接触不良 • 解列水泵，更换轴承
Cable join poor contact Stop pump, replace bearing.
• 基础安装不良 • 检查电动机接线柱的螺栓是否松动
Base install mistake Check if the bolts on the motor terminal are
loose
• 检查地脚螺栓是否紧固，基础灌浆是达到要求
Check base bolts tightening. Do base
grouting
故障 / 原因 故障的排除
Fault/cause Remedy
 水泵和水泵 的出口压力偏低 • 切换水泵确定水泵水压是否会恢复。如水压仍不能恢复
Low pressure downstream of water 则可排除卡涩原因。
pump Switch the pump to determine whether the water
pressure will be restored. If not recovered jam can
• 水泵出口截止止回阀卡涩。 be excluded
Pump outlet shutoff check valve is • 将备用水泵出口截止止回阀关闭，看其压力是否会恢复
in ，如压力不能恢复则需拆开检查或更换
jam. Close the standby pump outlet shutoff check
• 备用泵的出口截止止回阀有内漏。 valve to determine whether the pressure will be
The outlet shutoff check valve of restored. Otherwise it needs check and
standby pump has leakage. replacement.
故障 / 原因 故障的排除
Fault/cause Remedy

 主过滤器二端压降过高 • 管道应冲洗，切换到备用泵并清洁过滤
Pressure drop across the main filter is too 器
high. pipe should be flushed before
• 主过滤器被堵塞。 operation , switch to standby pump
The main filter is fouled. and clean the filter
故障 / 原因 故障的排除
Fault/cause Remedy

 定子绕组的进水压力过低 • 主过滤器需要清洁
The stator windings influent pressure is main filter need to be clean
too low.
• 主过滤器被堵塞。
The main filter is clogged
 定子绕组压差偏高 • 当存在高压差时，需要反向冲洗
Pressure difference of stator windings is Reverse flushing is required when
high. there is high pressure difference
• 定子线圈空心导线有堵塞趋势。
The hollow stator coil has a tendency of
clogging.
故障 / 原因 故障的排除
Fault/cause Remedy

 水冷却器出口温度偏高 • 如果冷却器被污染，系统须切换到备用冷却器。在
The outlet temperature of water cooler 切换之前
is high If the cooler is dirty, the system should switch
• 冷却器的二次水侧被堵。 to backup cooler.
The cold side of cooler is blocked • 检查定子水温度控制系统，如需要，可切换为手动
• 定子水温度控制出现故障。 控制。
The control of stator water Check the stator water temperature control
temperature fails system, switch to manual control if necessary
• 冷却器排气不足存有气体。 • 检查冷却器的一次侧排气阀，按要求打开排气
The cooler vent insufficiently. 阀。 Check the cooler hot side vent valve,
open the vent valve as required
故障 / 原因 故障的排除
Fault/cause Remedy
 冷却器出口温度偏低 • 调节定子冷却水冷却器的冷却水流量，
The outlet temperature of water 使定子冷却水温度达到工作温度要求
cooler is low Adjust the cooling water flow of
• 冷却水流量太高。 Cooling water the stator cooling water cooler to
flow too high. make the stator cooling water
temperature reach the operating
temperature requirement
故障 / 原因 故障的排除
Fault/cause Remedy

 定子水箱的水位偏低 • 定子水冷却器泄漏，一般内冷水压力高于二次冷
The water level of stator water 却水压力，导致定子内冷水通过冷水器外泄。切
tank is 换水冷却器，并对可疑冷水器进行泄漏检查
low. The stator water cooler has leakage, hot
• 定子水系统出现泄漏。 side cooling water pressure is higher than
The stator water system has cold side cooling water , leading to the inner
leakage. cooling water flows out thru the water
cooler. Switch the water cooler, and check
water coolers that may have leakage
• 并往定子水箱补充除盐水以恢复到正常水位
supply DM water to keep water level at
required value
故障 / 原因 故障的排除
Fault/cause Remedy

 通过定子绕组的冷却水流量偏低 • 水泵出口压力偏低导致水流量降低
The cooling water flow thru stator Pump outlet pressure is low resulting in water
windings is low. flow decreasing
• 水压力不足，阻塞或泄漏 • 水过滤器堵塞导致水流量降低
The water pressure is insufficient, The filter is clogged resulting in water flow
clogging or leakage decreasing
• 定子线圈堵塞导致水流量降低
The stator coil is clogged resulting in water
flow decreasing
 定子冷却水系统的维护工作
MAINTENANCE OF STATOR
COOLING WATER SYSTEM
更换树脂方法 Method of replacing
resin
 1. 关闭离子交换器出水阀门。 Close the demineralizer effluent valve
 2. 在做好收集树脂的准备工作后，慢慢打开树脂排放口。待树脂全部流出后再继续用水
冲洗 3min
 2. Removing the resin flush-out connection cover slowly, after making
preparation to receive the resin that will be flushed out. When all the resin
has been removed, allow the unit to continue flush for 3 minutes
 3. 关闭进水口阀门。打开出水阀门排除剩水，排完后关闭所有排放口 / 阀门
 3. Close inlet valve, open effluent valve to drain, then close drain valves after
discharging
 4. 打开树脂补料口，向离子交换器筒内注入新的树脂，直至达到树脂补料口为止，盖上
树脂补料口盖板
 4. Open the resin feeding port, inject new resin into the ion exchanger
cylinder, cover the resin feeding port cover.
 5. 打开排气阀，慢慢打开进水阀门，使水缓缓流入筒内。
 5. Open the vent valve and slowly open the inlet valve to allow the
water to slowly flow into the barrel.
 6. 打开离子交换器出水排污阀，对树脂进行冲洗，直到出水的电导率达到设计要
求，
关闭排污阀。打开离子交换器的出水阀门
 6. Open drain valve at outlet of demineralizer, to flush resin till effluent
water conductivity to reach design value. Close drain valve. Open
effluent valve
定冷水主过滤器滤芯更换 The cold water
main filter element is replaced.
定冷水箱检查 stator cooling water
tank inspection
定冷水发电机进水滤网及反冲洗滤网检查 stator inlet
water filter and backwash filter inspection
Stator cooling water pump
Mechanical seal Impeller
U1 测量氢气泄漏装置的更换
U1 the measurement of hydrogen leakage device
replacement
 U1 当我们确定气体泄漏时，氢气泄漏装置的测量结果是不正确的，并且设备没有显
示任何更改值更换设备
 U1 the measurement of hydrogen leakage device is not correct when we
know the gas leak for sure and the device didn't show any change in
value replaced the device with new one
Thank you