Cold Extrusion for Bearing Pin in

Automotive Application
by 5-axis CNC
Metalforming Presentation Task
By

Ahmad Syafiq (125 14 028)

 OUTLINE
1. Introduction
2. Main Product
3. Manufacturing Process
4. Equipment Plant
5. Product Specification
6. Product Advantage
7. Summary
8. Reference

Ahmad Syafiq | 125 14 028 | Cold Extrusion

 1. Introduction
Group are company of
massive cold forming and
manufacture of highstrength metal
products
2 site location :
a. Chemnitz : Automotive GmbH
Headquarter
b. Barenstein : Automotive
GmbH Umformwerk Barenstein

Ahmad Syafiq | 125 14 028 | Cold Extrusion

 2. Main Product

Engine and Transmissions

Applications

Connecting rod attaches piston

to crankshaft.
Bearing are used at both ends of
rod to reduce friction
Connecting Rod Bearing
Bearing Pin
Ahmad Syafiq | 125 14 028 | Cold Extrusion
 3. Manufacturing
Design
Process
Application Engineering

Tool Manufacure
Cold Extrusion
Cold Forming

Processing
Annealing
Heat Treatment

Surface Coating
Coating
Quality Management

Ahmad Syafiq | 125 14 028 | Cold Extrusion

 4. Equipment Plant (1)

5 axis CNC Extruder

a. CNC = Computer Numerical Control
b. Starting material is billet
c. At the room temperature
d. Deformation heating Ahmad Syafiq | 125 14 028 | Cold Extrusion
 4. Equipment Plant (2)

Indirect Extrusion
Multistage Press
Ahmad Syafiq | 125 14 028 | Cold Extrusion
5. Product Specification (1)
DIN EN ISO 898/1

Ahmad Syafiq | 125 14 028 | Cold Extrusion

5. Product Specification (2)
Composition %
Product range :
C 0,2 – 0,25 1. Shank diameter M4 up to max M40
Si Max 0,3 2. Max outer diameter 50 mm
Mn 0,9 – 1,2
3. Length 6 mm up to 220 mm
P Max 0,025
S Max 0,025 4. Cup depths approx 40 mm
Cr Max 0,3
Cu Max 0,25
B 0,0008 – 0,005
Fe Balanced

Boron-alloyed steel grade

23MnB4

Ahmad Syafiq | 125 14 028 | Cold Extrusion

6. Product Advantage Specialties : Weight saving thanks to
cupped head design, chipless
Advantages of cold manufacture of cupping by indirect
extrusion process (general) extrusion.
:
1. High dimensional
stability
2. Excellent surface finish
3. Continuous fiber flow
line
4. Efficient process for
mass production

Yield Controlling Tightening Conventional vs ESKA

Ahmad Syafiq | 125 14 028 | Cold Extrusion
 ESKA Group are produced
1 cold forming product

Bearing Pin achieve DIN EN

2 ISO 898/1 quality 7. Summary

Product advantage is precision

3 size product

Ahmad Syafiq | 125 14 028 | Cold Extrusion

8. Refference
http://www.eska.net/ (diakses pada 14 Nov 2017 20.00 WIB)
http://www.kamax.com/ (diakses pada 18 Nov 2017 20.00 WIB)
http://www.steelnumber.com/en/steel_composition_eu.php?name_id=734 (diakses
pada 17 Nov 2017 20.00 WIB)
Small Gas Engines : Chapter 17 Bearing, Crankshaft, Valve and Camshaft Service.
Goodheart-Willcox Co., Inc.
Bhupatiraju, Murali dkk., 2005, Cold Extrusion, ASM Handbook, Volume 14 A :
Metalworking Bulk Forming, p405-418.

Ahmad Syafiq | 125 14 028 | Cold Extrusion

Thank You 