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Spare Part Process

CRM & DMS Project 1


Spares Module - Process

Customer Give Place Order


Walks in Quotatio as OTC
n

Issue Pick Locate Parts


Ticket Allocate Parts

Deliver
Pick Parts
Parts Ship Parts

Invoice

Physical Process

Application Process

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Go to Order
Screen tab.
Query for Job
card No.

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Click on Job Card
Parts view.

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Click on New Click on Fulfill All
button, to button.
add parts.

Click on Pick Ticket


hyperlink.

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Click on Process
Shipment button.

Click on Pick
All button.

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Click on “Parts Entry
Complete”.

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Select the Job Card

Select the Parts

Process Shipment for Parts

Once process shipment is done, the status of the parts becomes


shipped. If only some of the parts required are shipped then the
status becomes Partially shipped

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Parts Sales - OTC

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Account Creation

1. Go to Accounts Screen.

2.Enter Account name.

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Account Creation
3. Click on New button.

4. In the message
displayed , click on
Cancel button, to
create new record

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Account Creation

5. Enter Account
details like name,
address, main phone
no.

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Quote Creation

6. Click on Account
Name Hyperlink.

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Quote Creation

7. Click on Quotes view tab.


8. Click on New
button.
9.Click on Quote no. hyperlink.

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Quote Creation

12.Click on Reports button


and select “TM Quote”
option.

10. Click on New


button.

11.Add required parts.

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OTC Order Creation

13. Click on Order


option.

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OTC Order Creation

14. Click on
Order button.

15.Click on Order# hyperlink.

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OTC Order

16.Click on Fulfill All button.

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OTC Order

17.Click on Pick Ticket


hyperlink.

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19. Click on “Process
Shipment” button.

18. Click on Pick All button.

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OTC Invoice Creation

22. Click on Invoice # hyperlink.

20. Go to “OTC
Invoice” View.
21. Click on “Parts Invoice” button.

Before generating Invoice , check


Payment Type (CREDIT or CASH)
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OTC Invoice Creation

23. Go to Reports button , select option


“CVBU-Spares Invoice-VAT”.

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Payment Receiving

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Payment Receiving

1. In cashier login , go
to Order screen tab

2. Select OTC sales

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Payment Receiving

3. Query for Order No.

4. Go to Payments
view tab.

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Payment Receiving

5. Click on New button.

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Payment Receiving
7. Go to Report button to
generate Receipt print

6. Enter Payment method ,


Type , Amount

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Payment Settlement

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Payment Settlement

2. Click on invoice No. 1. Go to OTC invoice view


hyperlink. tab.

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Payment Settlement

3. Click on new button.

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Payment Settlement

5. Select payment receipt.

6. Click on OK button.

4. Click on Pick applet


button.

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Payment Settlement

7. Click on Save button.

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Internal Order

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Scenario
• Internal Order is created when parts are to be transferred from one division
to other division of same Dealer organization.
• The process is divided into 2 steps :
• Creation of Internal order
• Receiving Internal Order
• The Internal Order is created by the division which is transferring the parts
• The order is received by the division where parts are to be transferred.

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Creation of Internal Order

1. Go to Orders screen
tab.

3. Click on New button.


2. Select Internal Order

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Internal Order Creation

4. Enter Account , Source Inventory


location , Destination Inventory
Location.

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Internal Order Creation

6. Click on Fulfill All button.

5. Enter part no. and quantity

7. Click on Pick Ticket hyperlink

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9. Click on Process
Shipment button.

8. Click on Pick all button.

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10. Go to Report button,
Take stock transfer
challan report

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Receiving Internal Order
1. Go to Site Map.

2. Go to Receiving tab.

3. Click on “All pending


orders – Internal “

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Receiving Internal Order

4. Query for Order


no.

5. Click on “ Internal
Order “ hyperlink.

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Receiving Internal Order

6. Select part no. in Line Items

7. Click on New button in Received Line


Item .

Repeat same process for all parts in Line Item.

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8. After receiving all parts ,
Click on Process Receipt.

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9. Go to Reports button, take
Goods Inward Note – Internal
Order

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We have seen……
• Creation of Internal Order
• Adding parts to be transferred
• Fulfill , pick and Shipment of parts
• Generating Stock Transfer Challan
• Searching the Internal Order to receive
• Receiving the parts into inventory
• Process Receipt
• Generating Internal – GRN.

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Spares Procurement

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Creation of SAP Purchase Order

2. Click on New button.

1. Go to “Purchase 3. Change the toggle from


Order” Screen Tab. “Purchase orders-Spares”
to “Purchase Order-Details”

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Creation of SAP Purchase Order

4. Enter Sold To Party ,


Spares Order Type,
Order Reason, Payment
Type.

5.Enter Ship To
Account , Bill To
Company, Payer.

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Creation of SAP Purchase Order

7. Add required parts &


6. Click on New button. quantity

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Creation of SAP Purchase Order

8. Click on Place Order


button.

After clicking on Place Order button, Order Status changes from “Pending Approval” to
“Order Placed”, and SAP Order # is generated.
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Order Receiving

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Receiving SAP Purchase Order

1. Go to Receiving screen tab.


2.Select “All Pending Orders – PO/RO”

3.Click on Query button.

4.Enter Order
no.
5. Click on Purchase
order hyperlink.

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Receiving SAP Purchase Order

6. Select the part in Line Item applet.

8. Change the Status from


7. Check Challan Details. “In Transit” to “On Hand”

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Receiving SAP Purchase Order

9. Click on Process Receipt button.

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Committing the transactions to update wt. Avg.

10. Go to “Receiving” tab.

11. Go to ‘ Spares Purchase


Line Item – Editable”

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Committing the transactions to update wt. Avg.

12. Query for order no.

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Committing the transactions to update wt. Avg.

13. Select All records. ( CTRL +


A)

14. Go to Edit menu , select


Change record option.

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Committing the transactions to update wt. Avg.

Set value as “ Y”
In Field column ,
Select “ Commit
Flag “ .

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GRN creation

1. Go to Receiving
screen tab.

2. Go to “ Spares
Purchase Line Item “

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GRN Generation

3. Query for Order


No.

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GRN Creation

4. Go to report button ,
Select “Goods Inwards
Note”

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Vendor Order

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Vendor Creation
2. Select My Accounts
1. Go to Accounts Screen.

3. Click on New button

4. Click on Cancel button to


create new record

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2. Enter Address details

1. Enter Name

4. Select Account Type as “Vendor”. 3. Enter main phone

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Vendor Order Creation

1. Go to Purchase Order screen

2. Select Vendor order option

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Vendor order creation
3. Click on New button
4. Click on Pick applet in Vendor
field

5. Query for Vendor

6. Click on OK button.

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Vendor Order creation

7. Click on New button

8. Enter part no. 9. Enter quantity

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10. Go to Report button.

11. Select Vendor


Purchase Order

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Receiving Vendor Order

1. Go to Receiving
Screen.

2. Go to “All Pending Orders – PO/RO”

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3. Query for Vendor order no.

4. Click on “purchase order” hyperlink.

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Receiving Vendor Order
5. Select part no. in line items

6.Enter all the details.

Repeat these steps for all the parts in Line Items applet
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Receiving Vendor order

7. Click on Process Receipt button.

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Committing the transactions to update wt. Avg.

8 Go to “Receiving” tab.

9. Go to ‘ Spares Purchase
Line Item – Editable”

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Committing the transactions to update wt. Avg.

10. Query for Order no.

11. Select all records (CTRL + S )

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12. Go to Edit option.

13. Select “Change Records” option.

15. Set value =Y

14. Select Commit Flag field

16. Click on OK button.

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Local Purchase GRN

1. Go to Receiving Screen

2. Select Local Purchase Line Items – GRN

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Local Purchase GRN

4. Go to Reports button.

5. Select “Goods Inward


Note – Local”

3. Query for Order no.

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1. Enter Inventory Name , type ,
Ownership , Product Type

The Inventory Name should begin with “TMCV-PARTS-”.

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Part Browser - All Parts

Query for Required


Part No.

“All parts” view gives the details of queried part. The details available are Price ,
available quantity , location , alternate part available ,etc.

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Parts Browser – Spare part browser

Query for part no.

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Parts Return

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Purchase Return Order

1. Go to “Purchase Order “ screen.

2. Go to “Purchase Return Orders”.

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Purchase Return Order

3. Click on New button.

4. Select Purchase
Return Reason

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Purchase Return Order

5. Select vendor . (TM


or local vendor )

6. Select PO ref No.

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Purchase Return Order

7. Click on pick Applet to


select Part no.

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Purchase Return Order

10. Select part no.

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Purchase Return Order

11. Click on Fulfill All


Button.

12. Click on Pick Ticket .

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Purchase return Order

14. Click on Process shipment.

13. Click on Pick All

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Purchase Return Order

15. Go to Report button, select


“ Purchase Return Note “

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Sales Return Order

1. Go to Order
screen tab.

3. Click on New
2. Select Return Order option. button.

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Sales Return Order

4. Select Return
Order Reason

5. Select Invoice no.

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Sales Return Order

6. Query for Invoice No.

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Sales Return Order

7. Change the dropdown from “


8. Click on “Copy from Invoice”. Return Order” to “ Return Order
Details”.

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Sales Return Order

9. Change the Quantity


if required.

Invoiced parts are


added in Return order.

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Sales Return Order

10. Again change the dropdown from “


Return Order Details” to “ Return order”.

11. Click on hyperlink of Order No.

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Sales Return Order

12. Select Part no. from


Line Items

13. Go to Received
Line Item

14. Click on New


button.

Repeat same process for all parts which customer wants to return

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Sales Return Order

15. Click on process


Receipt button.

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Sales Return Order

16. Take Material


Return note

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Return part Procedure – with Invoice Cancellation

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Return Part procedure

1. Go to order Screen tab.

3. Click on query button..

2. Select OTC Sales 4. Query for order no.

5. Go to OTC invoice view tab.

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OTC Invoice cancellation

6. Click on invoice no.


hyperlink.

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OTC Invoice Cancellation

8. Change the status from


New to cancelled.

7. Enter Cancellation Reason.

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Part Cancellation

9. Change the status


of part from “Shipped’
to “ cancelled”

Save with (CTRL + S )

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Parts Return Procedure

One Inventory transaction is generated with


the type as “Receive TP “

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Parts Return Procedure
• In case of partial return ( i.e. shipped qty is 5 , customer wants to return 3
qty) , first receive complete quantity back in stock using the Return part
procedure (as explained earlier in PPT ).
• then follow normal parts issue process to re-issue the modified quantity.
• Then go to OTC invoice , and generate new Invoice.

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