Mission - 2017 - Final

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MISSION 2017

CHAIBASA CEMENT WORKS


Safety
Environment CSR
• Compliance to SIP > 90%
• Stack emission < 30 mg/Nm3 • CSR Score card > 75 %
• Compliance to SOT – 100%
• Clinker Factor PPC < 73% • CSR Compliance to Budget > 95 %
• Zero LTI
• Clinker Factor- PSC < 44.0%

Cost CPP
• Specific variable cost < Rs1900/T cement • PLF of 15 MW > 80%
Productivity • PLF of 6 MW > 70%
• Fixed cost < 77 Cr.
• Maintenance cost < Rs.255 /T of cement • Heat rate
• Clinker Prod = 9.6 LTPA 6 MW < 3990 kcal/ kwh
• Avg. Store & Spares Inventory < 23Cr.
• Cement Prod = 9.6 LTPA 15 MW < 3425 kcal//kwh
• Kiln net OEE > 85% • Unit cost < Rs 4.6 /Kwh
• Cement Mill OEE > 90 % • Auxiliary consumption < 12.7 %
AFR • Kiln MTBF > 500 Hrs.
• TSR > 2.0% • Cement Mill MTBF> 225Hrs.
• GAV > Rs 12 Cr. • Manpower Productivity > 170
T/PFTE/Month. Product Quality
• NWC < 60 Cr. • Quality rank – 1
Quarry • Capex Compliance > 90% • Clinker Strength >= 28 MPa
• Quality of Limestone Pile, LSF > 89 • Cpk of SO3 in cement > 0.5
• Crusher Output > 550 TPH • PQI = 100%

Logistics
Packing House
• FTUL > 90 % Energy Consumption
• Bag Burstage < 0.15%
• PIGO < 1.5 Hrs. • SEEC < 90 kWh /Ton of cement
• FTL of Cement Rake > 70 %
• SOGO > 60 % in 24 Hrs. • STEC < 3300 MJ/Ton of Clinker

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