QX 2016

QX Series Overview
Event Name
Date
Introductions
Let’s get to know our team

• Name
• Title
• Region/Country/State
• Years with company
• Favorite Hobby, Sport or Fun Thing
Ingersoll Rand Technical Services 2016

2
Meeting Etiquette
• Please place your phone on silent or turn off.
• Charging Station around corner.
• Bathrooms are down the hall.
• We will have 15 minute break at 10:00 and 2:30
• We will break for lunch at 11:45

3
Training Objectives
This Training will help the Team to:
• Get to know QX system and components
• Install ICS
• Register ICS
• Network with PCM and Map tools
• Understand key elements of ICS
• Fastening Basics
• Programming

4
System Overview
Pistol Low Torque Angle High Torque Angle
20 volt Batteries and Charger 40 volt Battery and Charger
PCM ICS

5
System Overview
1. The QX Series Precision Cordless Screwdriver can be used as a stand alone system
• Program 1 configuration
1
• Torque and Angle Strategies
• Stores 1200 Rundowns
QXC Series Cordless Screwdriver

6
System Overview
1. Stand Alone
2. Connect via USB to computer running ICS
• Program 8 configurations
• Advanced strategies & features
• Data downloads
• Diagnostics

7
System Overview
1. Stand Alone
3. Wireless- add a Process Communication Module (PCM) to a QXX Tool
10:1
Real Time Monitoring

8
System Overview
1. Stand Alone
4. Wireless System can be connected to a peripheral device to enable
Process Control using 8 programmable Inputs and Outputs
1:1

9
System Overview
1. Stand Alone
4. Wireless System can be connected to a peripheral device to enable
Process Control using 8 programmable Inputs and Outputs
5. A wireless enabled system can archive data to a network server
Server

10
Archiving
• Archiving feature allows you to store
- EOR
- Configurations
- General settings of tools mapped to PCM
- PCM 1:1 General Settings.
• Archiving is only available for MultiSync and Enterprise versions
of ICS installed with SQL database.

11
Tool Overview
Patented Transducer Control
Transducer: A device that converts one type of energy or signal into another.
Transducer Mechanical Clutch
VS
• Torque Traceability to National standard

Advantages • Multiple Configurations available on 1 tool
• Prevailing Torque applications possible
• Fewer Wear Parts
• Easy to Setup

12
Tool Overview
Strain Gauge
Transducer: A device that converts one type of energy or signal into another.
Strain Gauge

13
Tool Overview
Pistol Tool
Torque Range
• .8-18 Nm
Variable Free Speeds down to 10%

• 4 Nm @ 1500 rpm
• 8 Nm @ 1150 rpm
• 12 Nm @ 750 rpm
• 18 Nm @ 500 rpm
Output drive options

• ¼ QC
• ¼” Square
• 3/8” Square

14
Tool Overview
Pistol HAZ Tool
Class I Division II Certified
Torque Range
• .8-12 Nm

• 4 Nm @ 1500 rpm
• 8 Nm @ 1150 rpm
• 12 Nm @ 750 rpm

• ¼ QC
• 3/8” Square

15
Tool Overview
Low Torque Angle
Torque Range
• 1-27 Nm

• 5 Nm @ 1210 rpm
• 10 Nm @ 930 rpm
• 15 Nm @ 600 rpm
• 18 Nm @ 500 rpm
• 27 Nm @ 330 rpm

• ¼ Square
• 3/8 Square

16
Tool Overview
High Torque Angle
Torque Range
• 4-80 Nm

• 20 Nm @ 1045 rpm
• 30 Nm @ 775 rpm
• 35 Nm @ 640 rpm
• 40 Nm @ 545 rpm
• 60 Nm @ 375 rpm
• 80 Nm @ 375 rpm

• 3/8 Square
• 1/2 Square

17
Nomenclature

18
PCM Overview
1 1
2
0- 0 =PCM-2
0-1 = PCM-1
2

19
PCM 10:1 vs 1:1
10:1
1:1

20
System Overview
1:1 Wireless
• 1 QXX tool to 1 PCM
• 8 I/O
• Fieldbus cards
• Serial / Ethernet EOR
• Serial Port
- Bar Code Scanner
- Printer
10:1 Wireless
• Up to 10 QXX tools to 1 PCM
• Data Pass Through
- Serial / Ethernet EOR

21
Programming Methods
There are 3 ways to program the QX Series Tool
1. Onboard Display 1
2. ICS-Connect Software via USB Cable
3. ICS-Connect Software via Wireless PCM

22
Strategies and Methods
• Torque Control
- with Angle Monitoring 1 2 3
• Angle Control
- with Torque Monitoring 1 2 3
• Prevailing Torque 2 3
• Multi Step 2 3
- Up to 8 Torque or Angle 1
steps in 1 configuration
• Multiple Configuration 2 3 2
Setting
- Replace up to 8 tools
with only 1 cordless
3
23
Error Proofing
• The implementation of fail-safe mechanisms to

prevent a process from producing defects.
• Japanese term poka-yoke (inadvertent errors)

24
Error Proofing
Crossed Thread Stripped Thread

25
Error Proofing
5 Nm
Torque High Limit
4 Nm
Torque Low Limit
Angle High Limit

Angle Low Limit
Torque
3 Nm
2 Nm
1 Nm
360 720 1080 1440

Angle

26
Prevailing Torque

27
Prevailing Torque
Cut In Zone Prevailing Zone Final Torque

5 Nm
4 Nm Angle Step Angle Step Torque

Step
Torque
3 Nm
2 Nm
1 Nm
360 720 1080 1440

Angle

28
Prevailing Torque- Tare Comp
Cut In Zone Prevailing Zone Final Torque

5 Nm
Averages Torque from last 360 degrees of

4 Nm
prevailing zone and adds to final torque
Torque
3 Nm
2 Nm
360◦
1 Nm
360 720 1080 1440

Angle

29
Programming through Display
 Learn Display: Overview of keypad layout, icons, and general navigation.
 Programming through Display: Learn how to do basic programming from tool

display.

30
Programming through Tool

31
Tool Display

32
Main Display (Run Screen)
PRIMARY
• Peak torque/Angle.
• Unit of measure.
SECONDARY LEFT SECONDARY RIGHT

• Cycle/Gang count • Active configuration

33
Configuration
• Pressing UP advances to configuration selection.
• NOTE: Only configuration 1 can be programmed through display.
Active Configuration
• Pressing ENTER will enable EDIT MODE

• Procedure to enter EDIT MODE is same for all setting updates.
Blacked out screen

indicates edit mode

34
Configuration
• UP or DOWN key can be used to change configurations.

• Pressing ENTER again will select displayed configuration.

35
Password
• Password screen displays locked or unlocked status of display.

• If display is locked parameters cannot be edited.
To enter password:
• Enter EDIT MODE
• Use UP or DOWN key to input password.
• If “FFFF” is entered, user may use Right arrow to edit parameters.

36
Strategy
Tightening Strategy
• Left – Angle,
• Right–Torque
• Pointing arrow indicates currently selected setting.

• Enter EDIT MODE and use RIGHT or LEFT key to modify.

37
Direction of Rotation
• Direction of Rotation in which the QX Series tool will count angle and measure torque.
This can be changed by entering “EDIT MODE” Key and updating using RIGHT or LEFT key

38
Unit of Measure
• Indicates Unit of Measure for torque value displayed in Configuration 1.

• Enter EDIT MODE and use UP or DOWN key to modify.

39
Target
Primary Display
• Target Torque.
Secondary Left Secondary Right

• Torque Low limit • Torque High limit.
Enter EDIT mode and use UP or DOWN key to modify.

40
High Limit
Primary Display
• Target Torque.
Secondary Right
• Torque Low limit.

41
Low Limit
Primary Display
• Target Torque
Secondary Left
• Torque High limit
• Enter EDIT mode and use UP or DOWN key to modify.

• Arrow down Angle high limit
• Arrow down Angle low limit
.

42
Torque Threshold
Torque Threshold
Torque at which reading of angle starts.

43
Free Speed
Free Speed
• Enter EDIT mode and use UP or DOWN key to modify.

• The programmed speed is a percentage of tool maximum speed.

44
Shiftdown Point
Torque Threshold for Shiftdown

45
Shiftdown Speed
Shift Down Speed

46
Gang Count
Gang Count

47
Save/Ignore Setting
• After all the required changes are completed,

• Press enter to highlight save settings on left.
• Press right or left arrow key to select cancel on right.
• Pressing enter a second time causes tool to leave edit mode.

48
Radio Enable/Disable
• This screen allows the user to enable or disable the radio module.
• Selection on left disables radio module.
• Selection on right enables radio module.
• To Edit enter Edit mode.
• After Modification use right arrow to return to password screen.

49
Password
FFFF
Up Arrow to go to Warning Screen

50
Warning Screen
Active Codes or Alarms

Press Up Arrow for Shunt Cal

51
Shunt Calibration, RF Signal,
Battery
PRIMARY
• Shunt Cal
SECONDARY LEFT SECONDARY RIGHT

• Wireless Signal • Battery level
strength
Shunt Cal Screen

Press Up Arrow for Active Cycle Count

52
Cycle Count
PRIMARY
• Cycle count
• Value shows active number of cycles in current cycle log.

• With tool unlocked press ENTER key to edit.
• Press UP or DOWN key to clear cycle count.
• Up Arrow for Tightening Settings

53
Exercise 1
Basic Programming through Display
Angle Strategy
• Target Angle 720 degrees
• Rotation CCW
• Torque Threshold 0
• Torque High limit 4 Nm

54
Exercise 2
Basic Programming through Display
Torque Strategy
• Target Torque 4 Nm
• Rotation CW
• Free Speed 330 RPM
• Shift down to 20% @ 3 Nm
• Gang Count of 4

55
ICS
What is ICS?
• Software designed to be a programming interface and provide archiving
functionality for IR’s controllers and the QX series tools.
• Multiple versions designed to satisfy specific customer environments
• Functionality is restricted through the version of ICS software used to interface

with tool or Controller.
QXC Series
Cordless
Screwdriver
Computer running
ICS Software

56
Installation
Overview
• Obtain ICS from FTP Site
• Install ICS
• Register Software to obtain permanent license
• Update license
• Install QX Tool Driver

57
Installation
Obtaining Software- Access the FTP site

58
Installation
Obtaining Software- Choose Installer Package
• Select current ICS USB Package

• Current Version is 1.2.0

59
Installation
Obtaining Software- Choose Installer Package
• Select ICSInstaller.exe
• ICS download will begin

60
Installation
Installing ICS
• Launch ICSInstaller.exe
• Follow On screen prompts
• When Complete go to File
and Log off and on
• Use Supervisor and
Sollinger as User name
and Password

61
Installation
Registration
• ICS comes with 30 day temporary software license.
• Obtain permanent license within 30 days or software will be disabled.
To obtain permanent license register ICS completing the following process.
1. Send Email to ics_registration@irco.com with subject line

“ICS license request” and the following information in main body.
• Name
• Title
• Company
• Location
• Return email address.
• Hard drive serial number where software is loaded.
• Order number used to purchase software
• Distributor location where software was purchased
• Estimated number of controllers being used in facility
A software license file will be sent to you within 24 hours

62
Installation
Registration – How to find Hard drive serial number
1. From ICS Main screen select Help.

2. From Help select About ICS.
3. Locate Hard drive serial number
under local drive.
4. Take screen shot and include in
registration email.

63
Installation
Installing QX Tool Driver
Using installation instructions Doc# IRTR-DC2015-001 V1.0

64
Installation
1. Click Windows Start icon
2. Select Run or type Run in search box
3. Type DEVMGMT.MSC
4. Connect tool using USB
5. Check ports or other devices for STM32 virtual com port
6. Right click STM32 virtual comport and select update driver
7. Select browse for driver
8. Select appropriate version and use file path below
Windows XP C:\Program Files(x86)\Ingersoll Rand\ICS\Firmware\WinXp_QxToolDriver
Windows 7 C:\Program Files (x86)\Ingersoll Rand\ICS\Firmware\Win7_QxToolDriver
Windows 8 C:\Program Files (x86)\Ingersoll Rand\ICS\Firmware\Win8_QxToolDriver

65
Installation
“Sync to Current time” message

66
Installation
Updating License
ICS>Upgrade License
1. Select Yes
2. Select desired license
3. Select OK
4. Restart ICS

67
Compatibility
Firmware

68
Compatibility
Version Info
• Select VersionInfo.txt

69
Compatibility
Version Info

70
Compatibility
How to check Tool and PCM firmware versions
Setup> Wireless Tool Setup

71
Networking with PCM
Create Local Area Network (LAN)
What is a Local Area Network?

Group of computers and associated devices that share a common communications line.
Default IP address 192.168.4.4

72
Networking with PCM
1. Create LAN with Computer and PCM
IP Address
2. Map Tools to PCM

Tool ID
PAN ID
RF Channel

73
Networking with PCM
Default IP address
192.168.4.4

74
Networking with PCM
1. Click Windows Start icon
2. Select Run or type Run in search box
3. Type CONTROL NETCONNECTIONS press enter
4. Double click Local Area Connection
5. Double click TCP/IPv4

75
Networking with PCM
1. Check “Use the following IP address”

2. Enter IP Address 192.168.4.99
3. Click in Subnet Mask and it should auto populate to
255.255.255.0
4. Select OK

76
ICS
ICS Walk through
Computer running
ICS Software

77
Exercise 3
Basic Programming ICS
Configuration 1
Torque Strategy
• Target Torque 3 Nm
• Rotation CW
• Torque Threshold 1Nm
• Shift down to ? @ ? Nm
• Gang count 4
• Auto Increment to configuration 2

78
Exercise 3 Continued
Basic Programming ICS
Configuration 2
Angle strategy
• Target Angle 720 degrees
• Rotation CCW
• Torque Threshold 1Nm
• Gang count 4
• Auto Increment to configuration 1

79
Exercise 4
Multi Step Programming
Step 1 Step 2
Torque Strategy Angle Strategy
• Target Torque 3 Nm • Target Angle 1080
• Rotation CW • Rotation CCW
• Free Speed 330 RPM • Torque high limit 6 Nm
• Shift down to ? @ ? Nm • Gang Count of 4
• Gang Count of 4 • Auto Increment to
• Auto Increment to Configuration 1
Configuration 2

80
Exercise 5
Basic Programming through ICS
Auto Increment 3 configurations to
successfully tighten all three fasteners
using gang count.
Set one = 2 Nm
Set two = 3 Nm
Set three = 4 Nm
Display using Run Main View

Save cycle log to desktop

81
Exercise 6
using gang count.
Set one = 2 Nm
Set two = 3 Nm
Set three = 4 Nm
Include Bit Tray

82
Exercise 7
using gang count.
Set one = 2 Nm
Set two = 3 Nm
Set three = 4 Nm
Include Bit Tray
Include Barcode

83
Exercise 8
Parameter Assignment
1. Save programmed configurations
2. Save tool general setup
3. Save PCM 1:1 general setup
4. FAC1 your tool
5. Clear PCM
6. Re-load configurations and setup
using parameter assignment

84
Exercise 9
4. FAC1 your tool
5. Clear PCM

85
Exercise 8
4. FAC1 your tool
5. Clear PCM

86
Barcode Setup
Modes
Passive
• Attaches barcode string to EOR (end of run) data received from tool.
• Barcode information stored locally in IC-PCM1:1 cycle log but not in tool cycle log.
Active
• All functionality of Passive mode
• Additional functionality allows Barcode to select active configuration of tool.
• Valid Barcodes identified based on characters in Barcode matching criteria set for
corresponding configuration number.
Off
• No Barcode Information

87
Barcode Setup
From ICS Main Screen

• Select Setup>IC-PCM 1:1 General Setup
• Select PCM from dropdown
• Select Barcode Settings

88
Barcode Setup
Passive Mode
From Barcode Settings

1 1. Select Mode: Passive or Active
2. Select Source: Serial or Ethernet
2 3. Select File>Send or
4. Click SEND icon on Main tool bar
3 4
Continue to Next Slide for Active Mode

89
Barcode Setup
Active Mode
1
From Barcode Settings
1. Select Mode: Active
2 2. Select Source: Serial or Ethernet
3. Set desired barcode criteria (From-To)
3 4. Double Click in Configuration field

90
Barcode Setup
Active Mode
1 2
From Criteria Editor
1. Select Configuration you wish to set criteria for
2. Double click Config Criteria field
3. Enter desired Barcode criteria
4. Select OK and Yes to save criteria changes
3 4

91
Barcode Setup
Active Mode
Send Data and Select YES to complete Barcode

Setup

92

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QX Series Overview

Let’s get to know our team

Ingersoll Rand Technical Services 2016

• Charging Station around corner.

• Bathrooms are down the hall.

• We will have 15 minute break at 10:00 and 2:30

• We will break for lunch at 11:45

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

Pistol Low Torque Angle High Torque Angle

20 volt Batteries and Charger 40 volt Battery and Charger

Ingersoll Rand Technical Services 2016

QXC Series Cordless Screwdriver

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

Real Time Monitoring

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

Transducer Mechanical Clutch

• Torque Traceability to National standard

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

Variable Free Speeds down to 10%

Output drive options

Ingersoll Rand Technical Services 2016

Variable Free Speeds down to 10%

Output drive options

Ingersoll Rand Technical Services 2016

Variable Free Speeds down to 10%

Output drive options

Ingersoll Rand Technical Services 2016

Variable Free Speeds down to 10%

Output drive options

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

There are 3 ways to program the QX Series Tool

3. ICS-Connect Software via Wireless PCM

Ingersoll Rand Technical Services 2016

• The implementation of fail-safe mechanisms to

Ingersoll Rand Technical Services 2016

Crossed Thread Stripped Thread

Ingersoll Rand Technical Services 2016

Torque High Limit

Torque Low Limit

Angle High Limit

360 720 1080 1440

Ingersoll Rand Technical Services 2016

Ingersoll Rand Technical Services 2016

Cut In Zone Prevailing Zone Final Torque

4 Nm Angle Step Angle Step Torque

360 720 1080 1440

Ingersoll Rand Technical Services 2016

Cut In Zone Prevailing Zone Final Torque