FABRICATION OF BRICK MANUFACTURING

MACHINE

GOVERNMENT COLLEGE OF ENGINEERING

KALAHANDI,BHAWANIPATNA

GUIDED BY- MONALISA PRIYADARSHINI Presented by: Group V and VI

MANASWINI PATTNAIK civil engineering
 CONTENTS
 Introduction of automated hydraulic fly ash brick manufacturing machine

 Literature review

 Objective of the project

 Scope of the project

 Flow chart

 Description of machine elements

 Design and development

 Auto –CADD 2D figure

 3D view of brick manufacturing machine

 Reference
Nowadays researchers all over the world are investigating effective ways of utilization
of industrial wastes such as fly ash, red mud foundry sand in production of building
components and manufacturing those bricks in effective way by the help of brick
manufacturing machine.

Using fly ash in brick making appears to improve the optimum strength of the brick. The
optimum strength could be achieved by reducing the percentage of cement to some degree.

Since fly ash is an industrial waste, it is believed that the cost of the brick will be
reduced.
No construction is possible without bricks. Since many centuries brick making has
been practiced by human beings. Presently, bricks are easily made by using machines
using new technology.

The focus of these project is on the fabrication of brick manufacturing machine and
manufacturing of fly ash bricks
TITLE
1)PLC based automatic fly
ash brick machine.
2)Low cost brick making
machine for producing
flyash –sand-cement.
3) Manufacturing of bricks in
the past, in the present and
in the future. A state at the
art review.
AUTHORS YEAR DESCRIPTION OF WORK
Singh B. and Kumar A. 2016 There are so many methods for moulding of bricks,but they have
used only hydrolic compression .the pressing machine has 3 sets
of brick moulds which are 120 degree apart from each other.one
sets of mould receive the mixture than it is compressed and finally
two bricks are made in one revolution of this machine.
Panigrahi S., 2008 They describe about low cost bricks using fly ash which were used
Parasuram K., in the rural areas at Bostswana.
Ketlogetswe C.
(Bostswana)
Shakir A., 2012 A number of studies has taken serious steps in manufacturing
Mohammed A. bricks from several of waste materials. However, the traditional
mean of bricks production which has brought hazardous impacts
to the context has not yet been changed. They aimed to compile
this state of art work of manufacturing bricks in the past and the
current trend in the brick industry with respect to raw materials.
This paper is an attempt to fill the gap of the past studies and
suggest more sustainable method of brick manufacturing in the
future.
TITLE AUTHORS YEAR DESCRIPTION OF WORK
4)Fabrication of plastic Mohan C., Mathew J., 2013 They used plastic scrap for construction of bricks.
brick manufacturing Kurian J. and Moolayi J. They chopped the plastic into small pieces and heat
machine and brick was supplied from below and m- sand was added
analysis. to it with suitsble proportions. The mixed is
proportions was pouredninto a rectangular mould
with standard brick dimension. The paste took only
20 mins to settle and harden.After hardening of
cement test was done and result showed that
plastic composition brick was efficient thantic clay
brick and cement brick. They fabricated a separate
machine for such type of bricks.
 The main objective of this project is to fabricate a fly
ash brick making machine with new features and simplifying the
machine for one man operation in order to reduce operational cost
and maximizes the production rate. Further more the purpose of
this machine is to produce the fly ash bricks making machine.
The scope of the project is clearly define the specific field of the
research and ensure that the entire content of the thesis is confined
the scope.This project is start with the literature review on the product
specification in order to satisfy the project objectives .

Project will focus fabrication of automated hydraulic flyash brick

manufacturing machine.

Machine design.
The scope of work can be described in terms of flow
chart as per the figure.
Literature review on fly ash brick
making machine

Machine specification

Proposed design for the model

Material selection of brick

manufacturing machine

Machine stimulator(software) and

detailed drawing
SL NO. MACHINE ELEMENTS SPECIFICATION

1. Capacity of machine 300 bricks per day

2. Brick per stroke 2
3. Power 2kw(HP)
4. Load 12-15 ton
5. Brick size (190x90x90)mm
6. Maximum size of brick (195x95x95)mm
7. System type of machine Hydraulic
8. Brick removal Automated
9. Raw material Fly ash, foundry sand, lime etc
10. Conveyer width 400mm
11 Mixer type Manual
SL NO MACHINE ELEMENTS SPECIFICATION
12. Mixing of material By hand mixing
13. Conveyor length 800mm
14. Belt conveyor /power 0.5HP
15. Brick press type hydraulic
16. Pressing cylinder size 125mm diameter (pressing)
17. Section used for frame 1. For base of the frame rectangular section used of
height 125mm ,width 60mm, length 2000mm
2. For upper frame channel section used of size
(150x75x20)mm
18. Hydraulic oil tank capacity 25 lit
19. Capacity of hopper 13590cc
20. controlling By electro mechanism
21. Table size 2mx2mx0.8m
22. Hopper size
23. size of die (200x230x100)mm
24. Conveyor wheel diameter 10 roller
AUTO-CADD 2D FIGURE
3D’S MAX – 3D VIEW
REFFERENCE

 Raj Mohan, Dinesh Chandra , R.L. Gupta and S.K. Jam ”production of
calcium silicate bricks from fly ash”, National workshop on utilization of fly
ash , Roorkee , A59-A62,1998
 B.K. Sahu and K. Swamadhi Pathi ,” use of Bostswana fly ash as flow able
fill”, proceedings of the ASTM publications STP1459 on innovations in
controlled low strength materials ,USA -41-50 and 2007
 Edward Allen, Robert Hallon,fundamental of residential construction (3rd
edition),672 pages John wiley and sons . San Francisco,U.S.A 2011.
 Arora ,A. and U.R. Dare 2013, utilization of E- waste and plastic bottle n
concrete International journal of students research in technology and
management 1(4): 398-406.2.