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Ballm Sepol Mechanics
Ballm Sepol Mechanics
ppt
150 WEI, 140 CD
Mechanical Training
• General Overview
Content:
• Mill Inlet
• Mill Discharge
• Mill Liners
• Ball Charge
• Intermediate Diaphragm
• Discharge Diaphragm
• Slide Shoe Bearings
• COMBIFLEX Drive
• Oil Supply System
• Water Spray System
• Grinding Aid System
• Inspections and Maintenance
Krupp Polysius Corp.
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150 WEI, 140 CD
General Overview
General overview
1 Mill cylinder
1.5 Man-hole
2 Mill head
3 Mill head liners
4.1 Mill liners chamber 1
4.2 Mill liners chamber 2
2 9 3 5 Intermediate diaphragm
6 Discharge diaphragm
7 Mill inlet
8 Mill discharge
9 Mill bearing
10 Mill drive
11 Water injection
Mill Inlet
Mill inlet
Mill inlet
Mill Discharge
Mill discharge
Mill Liners
Mill liners
chamber 1: chamber 2:
lifting liners classifying (segregation) liners
Ball Charge
Ball charge
1. Compartment:
coarse balls
2. Compartment:
ball filling classified
because of liners
Intermediate Diaphragm
Intermediate diaphragm
Intermediate diaphragm
slotted plates
adjustable lifters
cone
diaphragm segment
Discharge Diaphragm
Discharge diaphragm
Discharge diaphragm
low pressure
lubrication
17 Dismounting
device
COMBIFLEX Drive
COMBIFLEX Drive
• input shaft
• output shaft
Self-aligning pinion
Permitted tilting: ± 10 mm
COMBIFLEX 2000
X
Krupp Polysius Corp. Z
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150 WEI, 140 CD
Input shaft
Self-aligning
pinion
• intermediate shaft
• input shaft
31 Oil reservoir
32 Level switch
33 Heating system
35 Low-pressure pump
36 Non-return valve
37 Pressure limiting valve
38 Oil filter
39 Pressure switch
40 High-pressure pump
41 Non-return valve
42 Pressure-relief valve
43 Pressure switch
50 Low-pressure pump
51 Non-return valve
52 Pressure relief valve
53 Oil filter
54 Oil cooler
55 Flow monitor
56 Pressure switch
Krupp Polysius Corp.
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150 WEI, 140 CD
61 Oil reservoir
62 Level switch
4 Change-over filter
Mechanical Training
SEPOL Separator
Content
• Operation Description
• SEPOL Internals
• Material Feed
• SEPOL Rotor
• Rotor Seal
Operation Description
Material feed
Material feed housing
Disperion plate
Rotor
Guide vanes
Adjustable air
inlet louvre
Separating room
and is transported
with the air to the
Coarse Cyclones or baghouse
material
back to mill
Tipping valve
SEPARATOR FEED
SEPARATOR REJECTS
CYCLONE
REJECT CONE
SEPARATOR FEED
SEPARATOR REJECTS
REJECT CONE
Rotor blades
Inlet spiral
Guide vanes
• Cast basalt
Cyclone ceiling:
Ceramic mortar
Ceramic mortar
AR plate
• Avoid junction points and uneveness in the lining surface (turbulences with
consequential erosion)
• Measure and reduce the air flow rate to the designed air flow rate,
if required
• Check the guide vane position: the angle of aperture should be between
15 and 30º
• Check the gap of the rotor seal at regular intervals and readjust to approx.
2mm (depending on the operating temperature and the size of the machine)
Material Feed
Material feed
Material inlet
Split feed housing
Inspection door
Conical outlet
SEPOL Internals
SEPOL internals
Rotor blades
Rotor shaft
Guide vanes
5-15 º
clogging of guide vanes possible
wear at guide vanes possible
Above 40º
• vibrating of the guide vanes possible
• excessive wear at the rotor blades
• deposits of coarse material in the air inlet spiral
• oversized material might get dragged into finished product
SEPOL Rotor
Guide vanes
Dispersion plate
Air inlet spiral
Rotor blades
SEPOL rotor
Parted rotor blades of compound steel plates with screwed support ring
Rotor Seal
Rotor seal
Rotor
Rotor blade
Seal air
Separator
air and
product
discharge
Spring discs
Grease lines
Notice:
To extend lifetime, rotate the ceramic
tubes early enough when wear occurs!
Drive support
Material feed
Maintenance and
Servicing Requirements
SEPOL Separator
Troubleshooting
SEPOL Separator