A multipressure refrigeration system has two or more low-side pressures, allowing for techniques like intercooling between compression stages and flash gas removal to improve efficiency. Examples demonstrate calculating the power requirements and COP for refrigeration systems using single or multiple evaporators, compressors, as well as cascade systems. Cascade systems combine two refrigeration units to provide refrigeration to lower temperatures than a single unit could achieve.
A multipressure refrigeration system has two or more low-side pressures, allowing for techniques like intercooling between compression stages and flash gas removal to improve efficiency. Examples demonstrate calculating the power requirements and COP for refrigeration systems using single or multiple evaporators, compressors, as well as cascade systems. Cascade systems combine two refrigeration units to provide refrigeration to lower temperatures than a single unit could achieve.
A multipressure refrigeration system has two or more low-side pressures, allowing for techniques like intercooling between compression stages and flash gas removal to improve efficiency. Examples demonstrate calculating the power requirements and COP for refrigeration systems using single or multiple evaporators, compressors, as well as cascade systems. Cascade systems combine two refrigeration units to provide refrigeration to lower temperatures than a single unit could achieve.
A multipressure refrigeration system has two or more low-side pressures, allowing for techniques like intercooling between compression stages and flash gas removal to improve efficiency. Examples demonstrate calculating the power requirements and COP for refrigeration systems using single or multiple evaporators, compressors, as well as cascade systems. Cascade systems combine two refrigeration units to provide refrigeration to lower temperatures than a single unit could achieve.
has two or more low-side pressures. Where can we find the low-side pressure of a refrigeration system?
the low-side pressure is the
pressure of the refrigerant between the expansion valve and the intake of the compressor Advantages and disadvantages of multipressure system Removal of Flash Gas • A saving in the power requirement of a refrigeration system results if the flash gas that develops in the throttling process between the condenser and evaporator is removed and recompressed before complete expansion • flash-gas is refrigerant in gas form produced spontaneously when the condensed liquid is subjected to boiling. • The presence of flash-gas in the liquid lines reduces the efficiency of the refrigeration cycle. • The vapor is separated from liquid by an equipment called the flash tank. • The separation occurs when the upward speed of the vapor is low enough for the liquid particles to drop back into the tank. (normally <1m/s will provide adequate separation) Intercooling • Intercooling between two stages of compression reduces the work of compression per kilogram of vapor. • Intercooling can be accomplished with a watercooled heat exchanger or by using refrigerant. • Intercooling with liquid refrigerant will usually decrease the total power requirements when ammonia is the refrigerant but not when refrigerant 12 or 22 is uses. EXAMPLE: 1. Two Evaporators and one compressor • Calculate the power required by a system of one compressor serving two evaporators. One evaporator carries a load of 35kW at 10ºC and the other a load of 70 kW at -5ºC. A back-pressure valve reduces the pressure in the 10ºC evaporator to that of the -5ºC evaporator. The condensing temperature is 37ºC. The refrigerant is ammonia. What is the COP?`(5.33) EXAMPLE: 2. Two compressors and one evaporator
• Calculate the power required in an
ammonia systems which serves a 210 kW evaporator at -20ºC. The system uses two-stage compression with intercooling and removal of flash gas. The condensing temperature is 32ºC. (Ans. 52.7kW) EXAMPLE: 3. Two compressors and two evaporator • In an ammonia system, one evaporator is to provide 200kW of refrigeration at -30ºC and another evaporator is to provide 220kW at 5ºC. The system uses two-stage compression with intercooling and is arranged as shown below. The condensing temperature is 40ºC. Calculate the power required by the compressor. What is the COP of the system? CASCADE SYSTEMS • A cascade system- combines two vapor- compression units with the condenser of the low- temperature system discharging its heat to the evaporator of the high- temperature system. • Cascade systems can normally furnish refrigeration down to about -100ºC. • Two types of cascade systems: closed cascade condenser and direct-contact heat exchanger. • In closed cascade fluid in the high-pressure and low-pressure system may be different. • In direct-contact heat exchanger, the same fluid is used throughout the system. Example 4. Closed Cascade condenser • A cascade refrigerating system uses refrigerant 22 in low- temperature unit and refrigerant 12 in the high- temperature unit. The system develops 28kW of refrigeration at -40ºC. The refrigerant 12 system operates at -10ºC evaporating and 38ºC condensing temperature. There is a 10-degree overlap of temperatures in the cascade condenser. Calculate (a) the mass flow rate of refrigerant 22, (b) the mass flow rate of refrigerant 12, (c) the power required by the refrigerant 22 compressor, and (d) the power required by the refrigerant 12 compressor. (ans. 0.1485 kg/s,0.3048kg/s,5.7kW, 7.59kW) Example 5. Direct-contact Heat Exchanger • In a certain refrigeration system for low temperature application, a two stage operation is desirable which employs ammonia system that serves a 30-ton evaporator at -30ºC. The system uses a direct-contact cascade condenser, and the condenser temperature is 40ºC. Find the following:
a. Sketch the schematic diagram of the system and draw the
complete process on the ph diagram. b. The cascade condenser pressure in kPa for minimum work. (Ans. 432 kPa) c. The mass flow rate in the low and high pressure loops in kg/s.(Ans. m1=0.0864kg/s and m5=0.1129kg/s) d. The total work.(Ans. 35.20kW)