Plant layout

Assignment -2
Submitted by-
Vaibhav (27)
Vega chauhan(28)
Introduction about the company
• Orient craft ltd.
• Located at Manesar, Gurgaon.
• Area- 1,00,000 sq. ft. (approx)
• Product- garments
• Specialized product- denim garments
 SETBACKS

FRONT 20 ft
BACK 15ft
RIGHT SIDE 15 ft
LEFT SIDE 15ft
 Industrial shed
• The unit consisted of 3 floor with a height
of around 10 ft of each floor.
• The top floor has a metallic shed made of
asbestos mounted on a triple Howe truss
structures.
 Structure
• The truss is supported by RCC pillars of
the extreme corners of the truss.
• The 3 floors are built in accordance with
the framed structure having columns of
pillars and beams that interconnect these
columns ,thus acting as a supporting
structure.
 Ventilation
• The places requiring more ventilation were
fusing ,washing and ironing section.
• These departments or sections were
placed in the industry which had large
windows and ventilators to exhaust the
excess heat.
• Windows were 20% of the floor area.
 Lighting
• The garment industry requires a lot of
lighting.
• The places near to walls have huge
windows providing lighting.
• Huge number of tube light attachments are
provided for artificial lighting(100) .
• The illumination required in the sewing
department is higher due to intricate
requirements of lighting.
 Contd.
• Lighting in fabric store was at a higher distance
as it did not require any processing.
• The lighting in the spreading and cutting
department was around 2 mt. above the table as
high lighting was required during cutting.
• The lighting required in the sewing was highest
as sewing required stitching at complex places
and it was around 2 ft. above the table height.
 Flow pattern
• The fabric comes in truck and is received at the
main gate.
• After that it is sent to the fabric store from stairs
to the top floor.
• Then it is sent to the spreading and cutting
department on requirement either on same floor
or on 1st floor.
• Form there the cut parts are sent to the
embroidery section in the ground floor if
required, otherwise it is sent to the sewing lines
(1st floor).
 Contd.
• Form the sewing lines, it is sent to the
washing department (ground floor) for
various processes.
• After washing, it is sent for final inspection,
finishing and packaging (1st floor).
• Till the whole order is packed, it is kept on
the sewing floor and then is dispatched as
per the requirements.
 Flooring
• Flooring is the important parameter in the
industry.
• Flooring used in the building is concrete.
• The concrete flooring is used as the
machinery used is of medium weight in
nature, which requires strong flooring.
• most versatile Flooring material.
 Flooring
• Concrete offers compressive strength to the floor
that is about 60% higher than usual flooring
solutions used.
• Tensile Strength of flooring tiles increases by
70% in case of concrete flooring.
• The surface finishing for concrete flooring does
not require cement thereby reducing the raw
material costs in this regard. In addition to this
the floor becomes abrasion resistant and the
floor wrapping is reduced considerably.
 Clearances
• Line to line clearance is around 4ft.
• Machine to machine clearance in olwega
(levis bottom) section is 4 ft.
• Machine to wall distance is around 10 ft.
• Aisle space is 3ft.
Thank you