Professional Documents
Culture Documents
Hot Works Safety Training
Hot Works Safety Training
SAFETY
PRECAUTIONS
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HOT WORKS
Safety Training
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HOT WORKS
Safety Training
TRAINING
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HOT WORKS
Safety Training
PERSONAL PROTECTIVE
EQUIPMENT
Personal protective equipment
can only be effective if the
equipment is selected based
on its intended use.
Employees are trained in its
use, and the equipment is
properly tested, maintained
and worn.
The best protection comes
from an interested
management and work force
committed to sound work
practices.
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HOT WORKS
Safety Training
PROTECTIVE CLOTHING
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HOT WORKS
Safety Training
Hardhat Hood or
Face Shield with the
correct filter shade
lens
Leather, flame
resistant gloves
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HOT WORKS
Safety Training
HOT WORK PERMIT
GENERAL PREPARATIONS: (CHECK-OFF All Items Which Apply and INITIAL To Verify In Place)
Initials__________ Initials____________
Y N Y N
( ) ( ) Energy Sources locked, tagged, tried ( ) ( ) Radiation shutter locked closed
( ) ( ) Sewers covered, closed or plugged ( ) ( ) Combustible materials removed
( ) ( ) LEL monitors provided ( ) ( ) Proper fire extinguisher available
( ) ( ) LEL Test % at Hrs. ( ) ( ) Running water / tarps / blankets
( ) ( ) LEL Test % at Hrs. ( ) ( ) Signs and barricades posted
( ) ( ) LEL Test % at Hrs. ( ) ( ) Vehicle entry
( ) ( ) LEL Test % at Hrs. ( ) ( ) Other
( ) ( ) Maint. Supervisor Approval for ( ) ( ) Other
LEL >0 but <10% ( ) ( ) Fire Watch Name:
( ) ( ) Supervisor has reviewed responsibilities ( ) ( ) Signs and barricades posted
with Fire Watch
CONDITIONS NOT ALL MET:
( )( ) Special Procedure prepared ( ) ( ) _____________________
PROTECTIVE EQUIPMENT:
First After First After First After First After
_______________________________________ _____________________________________________ 8
Maintenance Worker Unit Operator
HOT WORKS
Safety Training
FIRE PREVENTION
Clear the area of all combustible materials such as:
FIRE PREVENTION
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HOT WORKS
Safety Training
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HOT WORKS
Safety Training
FIRE WATCH
Fire Watch is required during the Hot Work
activities with the FIRE EXTINGISHER
equipment readily available, and they must
be trained in its use.
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HOT WORKS
Safety Training
FIRE WATCH
A Fire Watch will be familiar with
methods to sound an alarm.
He will be remain on duty for at
least ½ hour after welding
operations have
stopped.
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HOT WORKS
Safety Training
FIRE WATCH
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HOT WORKS
Safety Training
FIRE WATCH
• adjacent to wall or floor
openings within a 10m
(35ft.) radius of
combustible material; and
• combustible materials are
adjacent to the opposite
side of metal partitions,
ceilings or roofs.
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HOT WORKS
Safety Training
FIRE WATCH
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HOT WORKS
Safety Training
GENERATOR SETS
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HOT WORKS
Safety Training
GENERATOR SETS
A Fire Extinguisher
must be placed near the
Generator.
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HOT WORKS
Safety Training
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HOT WORKS
Safety Training
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HOT WORKS
Safety Training
WELDING, HEATING & CUTTING
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HOT WORKS
Safety Training
SAFE PRACTICES
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HOT WORKS
Safety Training
AREAS WHERE CYLINDERS
MUST NOT BE STORED
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HOT WORKS
Safety Training
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HOT WORKS
Safety Training
MANUAL HANDLING OF CYLINDERS
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HOT WORKS
Safety Training
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HOT WORKS
Safety Training
POSITIONING CYLINDERS AND HOSES
LPG
Acetylene
Oxygen
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HOT WORKS
Safety Training
CHECKING HOSES
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HOT WORKS
Safety Training
CHECKING THE HANDPIECE
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HOT WORKS
Safety Training
FLASH ARRESTER
Picture with FLASH Picture of cylinder
ARRESTER, safety for without Flash Arrester.
flash back to cylinder.
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HOT WORKS
Safety Training
SAFE PRACTICES
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HOT WORKS
Safety Training
PPE FOR GAS CUTTING AND WELDING
Always wear:
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HOT WORKS
Safety Training
PPE FOR GAS CUTTING AND WELDING
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HOT WORKS
Safety Training
RESPIRATORY PROTECTION
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HOT WORKS
Safety Training
WELDING GASES, FUMES AND RADIATION
Toxic gases
• Ozone
• Nitrogen Oxides
• CO2
Toxic fumes
• Cadmium Oxide
• Chromic acid
• Copper fumes
• Nickel fumes
• Vanadium fumes
• Zinc Oxide
Radiation
• Infra-red
• Ultra-violet
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HOT WORKS
Safety Training
BARRICADING SYSTEM
Physical barricading
system is implemented
whenever there is
Hot Work activities in
the area.
Display appropriate
signages in the area.
HOT WORK
KEEP AWAY
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HOT WORKS
Safety Training
STARTING UP THE EQUIPMENT
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HOT WORKS
Safety Training
SAFE PRACTICES
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HOT WORKS
Safety Training
SAFE PRACTICES
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HOT WORKS
Safety Training
SAFE PRACTICES
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HOT WORKS
Safety Training
SAFE PRACTICES
Sparks generated
while grinding must
be contained.
Keep other worker
away from the
grinding activity.
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HOT WORKS
Safety Training
SAFE PRACTICES
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HOT WORKS
Safety Training
SAFE PRACTICES
WHIPLASH ARRRESTER
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HOT WORKS
Safety Training
HOT WORKS IN CONFINED SPACES
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HOT WORKS
Safety Training
HOT WORKS IN CONFINED SPACES
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HOT WORKS
Safety Training
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HOT WORKS
Safety Training
HOTWORK CHECK LIST
10. Gas cylinders must be kept far enough away (6 meters) from
the actual welding or cutting operation so that sparks, hot slag or
flame are contained. If this is impractical, fire resistant shields must be
provided.
14. All hose in use, carrying acetylene, oxygen, or any gas which
may ignite or enter into combustion or in any way harmful to
employees must be inspected thoroughly at the beginning of each
shift. 63
HOT WORKS
Safety Training
HOTWORK CHECK LIST
15. Hose which has been subjected to flashback or severe wear
or damage or in doubtful condition must not be used.
19. Welding cables used must not have been spliced. Further,
cables in need of repair must not be used.
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HOT WORKS
Safety Training
HOTWORK CHECK LIST
20. All arc welding and cutting operations must be shielded by non-
combustible or flameproof screens which will protect employees and
other persons working in the vicinity from direct rays of the arc.
23. Competent fire watch must be assigned in the work area to guard
against fire during actual welding, cutting and heating operations and
for sufficient of time after completion of the work to ensure that no
possibility of fire exists.
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HOT WORKS
Safety Training
HOTWORK CHECK LIST
24. Ensure the fire watch is trained, bear the training colour
coding on the ID Badge and that he wears a red reflective vest.
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HOT WORKS
Safety Training
HOTWORK CHECK LIST
32. Safety goggles fitted with opaque side piece must be worn
under the welding hood.
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HOT WORKS
Safety Training
HOTWORK CHECK LIST
36. The area of any hot work must be thoroughly examined one
hour after the work has been completed. This operation must be a joint
effort by supervision and safety.
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HOT WORKS
Safety Training
HOTWORK CHECK LIST
40. Hoses and cables must run in orderly fashion and must not
block access ways.
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HOT WORKS
Safety Training
HOTWORK CHECK LIST
42. Welders must check equipment prior to use and pay particular
attention to (a) damaged insulation on welding leads, electrode
holders and connections, (b) faulty earth clamp and earth leads, (c)
faulty gas pressure gauges, pressure reducers, flashback arrestors
and torches.
45. All welding operations shall have fire blankets to contain sparks
and slag.
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HOT WORKS
Safety Training
HOTWORK CHECK LIST
42. Welders must check equipment prior to use and pay particular
attention to (a) damaged insulation on welding leads, electrode
holders and connections, (b) faulty earth clamp and earth leads, (c)
faulty gas pressure gauges, pressure reducers, flashback arrestors
and torches.
45. All welding operations shall have fire blankets to contain sparks
and slag.
46. Permits, Job Safety Analysis and Safe Work Plan must be current
and in place and the safe procedures and hazards discussed with the
people actually performing the work. 71
Hand Safety
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• Two pretty hands do most of the tasks
• Our hands are the most used parts of our body while doing our daily
tasks; can you imagine how a person could do his job with only one hand
or no hands at all. Therefore, our hands are very important as they are
the most useful and yet the most vulnerable to injury if we do not take
care of them against cuts, splinters, pinch and other possible injury.
• Pinch and cut injuries are common hazards in a work place from
maintenance shop, fabrication shop, and warehouse and on construction
sites. Even a simple task of arranging materials i.e. pipe spools,
equipment, steel structures, scaffolding materials etc. these hazards are
present. We could find pinch and cut points virtually everywhere in the
work place. Here, on our project JUEG2, practically speaking in every
activity on site pinch, crush and cut points are inherent to the task such as
the following jobs:
• Material handling in warehouses/tool rooms and laydown yards.
• Lifting/rigging
• Loading/unloading of construction materials on trailers.
• Aligning and fit up of pipe spools (above ground and under ground)
• Carpentry, masonry and rebar works.
• Installation and aligning of plant equipment.
• Cable pulling
• Installation of steel structure
• Installation of cable trays
• 10.Scaffold erection and dismantling
• 11.And many other activities.
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• Prevention of hand injury from pinch, crush and cut
points
• The first and best step in preventing injury from cuts, pinch,
splinter and crush is to identify these hazards correctly then
applying suitable means to guard our hands from these hazards.
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Make it a practice to use timber blocks as dunnage when
stocking materials on top of each other such as steel
structure, steel plates, pipe spool etc.
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• Use appropriate tool. When ever possible. Do not insert your
fingers / hands, use your tools such as pinch bar, long nose
plier and spud wrench.
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Unsafe Practices resulting in
Pinch, Crush and Cut Injuries on
the Job