Professional Documents
Culture Documents
Apqp Mini
Apqp Mini
Apqp Mini
Concept Program
Initiation/Approval Approval Prototype
Pilot Launch
Planning Planning
Product Design and Development
Process Design and Development
Product and Process Validation
Production
Feedback Assessment and Corrective Action
Phases 2 and 3
• Phase 2 - Design • Phase 3 - Process
– Objectives – Objectives
• Develop design features and • Develop a comprehensive and
characteristics effective manufacturing system
• Critically review engineering • Ensure that the manufacturing
systems meet customer
requirements
requirements
• Assess potential manufacturing
problems – Outputs
– Outputs by Design
Responsibility Activity
– Outputs by Advanced Product
Quality Planning Team
Links Between the Tools
Contract Review Determine Customer Expectations and Plan for Quality
Program Plan
Phase I
Produce Process
Flow Diagrams Associate Characteristics with Process Steps and Identify Key Characteristics Phase III
Operation Number
Product/Process
Characteristic
Work Instructions
APQP Links to PFMEA
PFMEA Control Plan Work Instructions
Change in detection
or
Change in occurence
Change in severity
or
or or
Design Change Other Action
APQP Links to Control Plan
Control Plan
Quality Checklist
First/Last Piece
Yearly Layout
Mistake Proofing
P/M Checklist
PFMEAs/Control Plans and 8-Ds During APQP
Customer Problem
no yes
no
Cause known? Conduct Disciplined Problem Solving
yes yes
Revisit PFMEA Cause known?
no
Corrective Action yes Conduct D.O.E.
n
Update Control Plan and Plant Work Instructions Cause known? o
Cause unknown
• Use PFMEA
Note: We use voting techniques, X to Y variable testing, and IS/IS Not to determine the root cause.
However, you still may not know what the root cause is?
When to use Designed Experiments or
Regression
After the 8-D is completed, the PMEA and the control plan should be revised and updated as
applicable